Umshini wokushisela we-Ultrasonic

 

Umbuzo wephrojekthi	Ikhono le-HAIFEI
Yiziphi izinto ezingahlolwa?	Ithusi elingenalutho, ithusi elithayiwe, i-aluminium nezinto ezikhethiwe ezihlukile zokuqhuba
Yiziphi izakhiwo ezihlangene ezisekelwayo?	Intambo-iya-kucingo,{2}}kuya-kutheminali, insimbi-kuya-kuya{5}}kumajoyinti ensimbi kanye nocingo noma ishubhu ekupheleni kokuvala
Yiluphi ulwazi olunquma ukukhetha komshini?	I-Material, ingqikithi ye-conductor cross-section, i-joint geometry, i-weld area, imfuneko yamandla kanye nesikhathi somjikelezo
Ingabe i-solder noma i-flux iyadingeka?	Cha. I-Ultrasonic metal welding ngokuvamile ihlanganisa izinto ngaphandle kwe-solder, i-flux noma i-filler metal
Ingabe izinga lokushisela lingagadwa?	Amandla welding, isikhathi, amplitude, ingcindezi, displacement kanye nenye idatha yenqubo ingagadwa kuye ngokuthi umshini ukucushwa.
Ingabe umshini owodwa ungacubungula imikhiqizo ehlukene?	Imindeni yomkhiqizo ekhethiwe ingasingathwa ngokusebenzisa amathuluzi ashintshayo kanye nezindlela zokupheka zokushisela
Ingabe okokusebenza kungenziwa ngokuzenzakalelayo?	Ukudla okuzenzakalelayo, ukubeka, ukushisela, ukuhlola, ukuthulula nokuqoshwa kwedatha kungahlanganiswa
Ingabe isampula yokushisela iyatholakala?	Yebo. Ukuhlolwa kwesampula kuyanconywa ngaphambi kokuthi umshini nokucushwa kwamathuluzi kuphothulwe

 

 

I-Ultrasonic metal welding iyinqubo-yokuhlanganisa eqinile. Izinto zokusebenza zibanjwa phakathi kwe-sonotrode ne-anvil kuyilapho{2}}ukudlidliza komshini okuphezulu kusetshenziswa ngaphansi kwengcindezi yokucindezela elawulwayo.

Ukudlidliza okuhlanganisiwe nokucindezela kukhiqiza ukunyakaza okuhlangana kobuso kwendawo kanye nokuguqulwa kwepulasitiki. Lokhu kusiza ukuphazamisa amafilimu angaphezulu futhi kuletha izindawo zensimbi ezihlanzekile ukuthi zihlangane eduze, okuvumela ibhondi yensimbi ukuthi yakheke ngaphandle kokuncibilika ngokugcwele izinto eziyisisekelo.

Umjikelezo wokushisela ophelele ngokuvamile uhlanganisa:

• Izintambo ezikhishiwe noma izingxenye zensimbi zibekwe endaweni yamathuluzi.
• Umshini usebenzisa i-clamping pressure esethiwe.
• I-generator ye-ultrasonic iletha amandla kagesi kusiguquli.
• I-converter ne-booster idlulisela ukudlidliza komshini ku-sonotrode.
• I-sonotrode isebenzisa ukudlidliza kusixhumi esibonakalayo sokushisela.
• Izinto ezisetshenziswayo ziyahlanganisa futhi zenze inhlanganisela.
• Isistimu iqeda isiteji sokubamba futhi ikhulule ucezu lokusebenza.
• Idatha yokushisela ihlolwa ngokumelene nemikhawulo yenqubo emisiwe.

Ukuhlangana kokugcina kuncike ekusebenzelaneni phakathi kwe-amplitude, ingcindezi, amandla okushisela, isikhathi, isimo samathuluzi kanye nokuvumelana kwe-workpiece. Lawa mapharamitha kufanele athuthukiswe ngokuhlolwa kunokuba akhethwe kusayizi wezintambo kuphela.

 

 

Uhlobo lomshini	Isakhiwo esihlangene	I-workpiece ejwayelekile	Isisekelo sokukhetha esiyinhloko
Umshini wokuhlanganisa izintambo ze-Ultrasonic	Intambo-kuya-kuntambo	Izinqwaba zezintambo zethusi noma ze-aluminium	Isamba se-conductor{0}}sesigaba esiphambanayo, ukuhlelwa kwenqwaba kanye nobukhulu be-splice
Umshini wokushisela we-Ultrasonic terminal	Intambo-iya-kutheminali	Ikhebula, isikhwama, itheminali noma ukuthintana kukagesi	Indawo yekhebula, i-terminal material, i-plating kanye nendawo yokushisela
Ultrasonic metal spot welder	Insimbi-kuya{1}}kunsimbi	I-foil, ipuleti, itheminali noma ingxenye ye-conductive	Isitaki sezinto ezibonakalayo, indawo ehlangene namandla adingekayo
Umshini wokuvala ucingo noma we-tube end	Qeda ukubeka uphawu nokwakheka	Inqwaba yocingo lwethusi, i-conductor elukiwe noma ishubhu	Ububanzi, ukujiya kodonga kanye nephrofayili eqediwe
I-automatic ultrasonic welding system	Inqubo yokukhiqiza edidiyelwe	-izintambo zevolumu ephezulu nama-theminali ahlanganayo	Isikhathi somjikelezo, ukudla, ukuhlolwa, ukulandeleka kanye nokushintshwa kwemodeli

 

Amandla athile, imvamisa nobubanzi bokushisela kufanele kuqinisekiswe ekhasini lomkhiqizo elihambisanayo noma ngokuhlolwa kwesampula.

 

 

 

 

 

Ukukhetha umshini wokushisela we-ultrasonic ofanele kudinga ukucacisa izidingo zokushisela, umthamo wokukhiqiza, ukucaciswa kwezinto ezibonakalayo, kanye nezinga le-automation ukufanisa uhlobo lomshini olufanele.

Thola ukuthi ingabe inqubo yakho-iwukushisela itheminali eyodwa noma-ukuhlanganisa izintambo eziningi, okunquma ngokuqondile uhlobo lomshini.

Imishini yokushisela i-terminal:

• Intambo eyodwa ekuxhumekeni kwetheminali yensimbi
• Ukubala okuphezulu kwe-weld kanye nezidingo zokunemba
• Izimboni ezijwayelekile: amatheminali amabhethri ezimoto, izixhumi zezinto zikagesi zasendlini, amatheminali kagesi

Imishini yokuhlanganisa i-wire harness:

• Ukuhlanganisa izintambo eziningi zibe ihhanisi
• Idinga-ukuxhumeka okuphansi,{1}}okunamandla{1}okuphezulu
• Izimboni ezijwayelekile: amahhanisi ezimoto, amabhasi ephakethe lebhethri, izintambo zokulawula izimboni

 

Qinisekisa i-wire gauge, i-conductor material, kanye nohlobo lokufakelwa ukuze uqinisekise ikhwalithi yokushisela.

• Igeji yocingo kanye nohlobo lwekhondakta: igeji encane (0.1–1.0 mm²) ifanela ukushiselwa kwetheminali; igeji enkulu,{2}}izintambo eziningi, noma ithusi/i-aluminiyamu eyingxubevange yezintambo ezihambisana nokuhlanganisa
• Uhlobo lwe-insulation: I-PVC, i-TPE, i-silicone, njll., ithinta amandla okushisela nokucindezela
• Izidingo zamanje: amakhebuli aphezulu-amanje adinga amaweldi aphansi-okumelana nokwethenjelwa{2}}kwesikhathi eside

 

Bala amandla okusebenza adingekayo ukuze ukhethe izinga elifanele lokuzenzakalela, ugwema ukutshala imali ngokweqile noma umthamo onganele.

• Imishini yokushisela itheminali-yesiteshi esisodwa: ilungele ukukhiqizwa kwenqwaba encane kuya kwemaphakathi
• Imishini eminingi-yeziteshi/ezenzakalelayo yokuhlanganisa: ilungele{1}}ukukhiqizwa kwevolumu ephezulu,{2}}okuphakeme{2}}
• Nquma ijubane lokukhiqiza (ama-welds ngomzuzu/ihora) ukufanisa umthamo womshini

 

Khetha ileveli yokuzenzakalela ngokusekelwe kubunzima bokukhiqiza kanye nezidingo zedatha.

• Umshini oyisisekelo: ukulayisha ngesandla, ofanele amaqoqo amancane noma i-R&D
• Semi-okuzenzakalelayo: ukulayisha mathupha, ukushisela okuzenzakalelayo, ukukhiqizwa okuphakathi
• I-othomathikhi/irobhothi{0}}ihlanganiswe ngokugcwele:{1}}ukukhiqizwa okuqhubekayo kweziteshi eziningi, ukunemba okuphezulu
• Ukulandelela idatha: imishini yedijithali noma ye-PLC yokuqapha ukukhiqizwa nokulandeleka kwekhwalithi, ukuhlanganiswa kwe-MES ngokuzikhethela

 

Khetha umkhiqizo othembekile-wokusebenza okuzinzile kwesikhathi eside kanye nokunwetshwa komugqa wokukhiqiza esikhathini esizayo.

• Ukuzinza komshini, amapharamitha wokushisela alungisekayo, nezinto ezishintshwayo
• Idizayini ye-modular yokwengeza iziteshi noma ukuthuthukisa amarobhothi
• Ukutholakala kwesevisi{0}}yangemuva kokuthengisa nosekelo lobuchwepheshe

 

Ukucaciswa	Iyunithi	I-HF{{0}WX-20DZ	I-HF{{0}WX-20WD	I-HF{{0}WX-20XC	I-HF{{0}WX-20XB	I-HF{{0}WX-20DA	I-HF{{0}WX-FW	I-HF{{0}WX-20SD
Amandla Aphezulu	kW	16	8	9 / 6	3	6 / 3	3	3
Imvamisa Yokusebenza	kHz	20	20	20	20	20	20	20
Okokufaka Amandla	V/Hz	380/50	380/50	380/50	220/50	380/50 / 220/50	220/50	200–380/50
Okokufaka Kokuhlinzeka Ngomoya	I-MPa	0.5	0.5	0.5	0.5	0.5	0.5	0.5
Isisindo Sezisetshenziswa	kg	1200	680	80 / 50	30	150 / 150	20	80
Ubukhulu – Ubude	mm	2060	1300	120 / 80	100	66	/	/
Ubukhulu - Ububanzi	mm	1010	1000	90 / 85	65	70	55	/
Ubukhulu – Ubude	mm	2300	2000	160 / 150	25	85	25	/
I-Welding Range	mm²	50–95	35–70	5–100 / 25–50	0.5–25	16–35 / 2–16	2–10	0.02–0.2 mm

 

 

 

1	Amandla Ahlangene Abuthaka noma Angahambisani	Izimbangela ezingaba khona zihlanganisa iwindi lepharamitha elingafanele, amathuluzi agugile, amakhondaktha angcolile, ukubekwa kwentambo okungahambisani noma ukuhluka kwenani eliphelele lesigaba{0}}somxhumanisi.
2	Izintambo Ezixekethile Ezizungeze I-Splice	Izintambo ezixegayo zingase zibe umphumela wokuma kwezintambo okungalungile, iziqondiso eziseceleni ezingafanele, ukuqukatha amathuluzi anganele noma usayizi wegumbi lokuhlukanisa elingalungile.
3	Ukuguqulwa Kwezintambo Okudlulele	Ingcindezi eyeqile, amandla noma i-amplitude ingakhiqiza i-splice ecindezelwe ngokweqile noma ilimaze izintambo zomuntu ngamunye. Indawo yokuxhumana namathuluzi kanye nemikhawulo yokushisela kufanele kubuyekezwe ndawonye.
4	Ukuqhekeka kwetheminali noma Ukugoba	Itheminali ingase intule ukwesekwa okwanele, noma indawo yokushisela ingase isondele kakhulu endaweni egobayo, enqenqemeni noma encane. I-geometry yetheminali kanye nokusekelwa kwesakhiwo kufanele kuhlolwe ngaphambi kokukhulisa noma ukunciphisa amandla okushisela.
5	Ukulimala Kwe-Wire Insulation	Ukulimala kwe-insulation kungase kwenzeke lapho ubude bokuhlubula bunganele, i-insulation iseduze kakhulu nendawo yokushisela noma i-fixture ayisekeli ikhebula ngendlela efanele.
6	Imiphumela Engazinzile Ngemva Kokwenziwa Kokukhiqiza Okude	Ukuguga kwamathuluzi, ukwakheka kwempahla, ukushintsha kwezinga lokushisa kanye nezindawo zokusebenza ezingaguquki zingathinta-ukuqina kokusebenza. Ukuhlanza njalo, ukuhlolwa nokugcinwa kokuvimbela kuyadingeka.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Umshini wokushisela olungile we-ultrasonic awukwazi ukukhethwa kusayizi womqhubi wodwa. Isakhiwo esihlanganyelwe, i-material, i-terminal design, indawo yokushisela, amandla emishini, ukusebenza kukagesi kanye nomjikelezo wokukhiqiza kumele kuhlolwe ndawonye.

Thumela i-HAIFEI imidwebo yakho, inhlanganisela yezintambo, amasampula esigcinalwazi kanye nezidingo zokwamukelwa. Onjiniyela bethu bazobuyekeza ukuthi uhlelo lwakho lokusebenza ludinga umshini wokuhlanganisa izintambo, i-terminal welder, i-metal spot welder, umshini wokuvala uphawu noma isistimu yokushisela eyenziwe ngezifiso ye-ultrasonic.

 

 

Cela Isixazululo se-Ultrasonic Welding

 

 

I-Wuxi Haifei Intelligent Equipment Co., Limited yaziwa{1}njengenye yabakhiqizi nabahlinzeki bemishini yokushisela ye-ultrasonic ehamba phambili e-China. Sicela uqiniseke ukuthi uthenge umshini wokushisela wekhwalithi ephezulu we-ultrasonic owenziwe e-China lapha embonini yethu. Ukuze uthole ukubonisana ngentengo, xhumana nathi.