Izixhumi ze-Aluminium eziguquguqukayoasetshenziswa kakhulu kumaphakethe ebhethri e-EV, amasistimu okugcina amandla, okokusebenza kwamandla,{0}}imikhiqizo kagesi ephansi, -namanje oxhumano oluvumelana nezimo. Uma kuqhathaniswa nezixhumi zethusi eziguquguqukayo, izixhumi ze-aluminium eziguquguqukayo zilula, zibiza kakhulu-zisebenza kahle, futhi zinikeza ukuhanjiswa okuhle kukagesi ne-thermal. Ngalesi sizathu, amaphakethe amaningi ebhethri, iKhabhinethi yokugcina amandla, uxhumo lwebha yebhasi, kanye namaphrojekthi wengxenye ye-conductive eguquguqukayo manje acabangela izixhumi eziguquguqukayo ze-aluminium foil.
Kodwa-ke, izixhumi eziguquguqukayo ze-aluminium zokushisela akulula. Uma usebenzisa iumshini wokushisela we-aluminium diffusionukushisela izixhumi eziguquguqukayo ze-aluminium foil ye-multilayer, inkinga eyodwa evamile i-delamination. Ingaphezulu lingase libukeke licindezelwe kahle ngemva kokushisela, kodwa ngesikhathi sokuhlolwa kwekhasi, ukugoba, noma ukuhlolwa okuqinile, izendlalelo zingase zihlukane, zixege, noma zehluleke ukuhlangana ngokuqinile. Ezimweni eziningi, imiphetho ivula kuqala.
Lolu hlobo lwesici akufanele luchazwe kalula ngokuthi "ukushisa okwanele" noma "ukucindezela okwanele." Ukuzinza kwe-aluminium eguquguqukayo yokushisela ukusabalalisa kuncike ezintweni ezimbalwa, okuhlanganisa ungqimba lwe-aluminium oxide, isendlalelo-kuya{2}}kuya{2}}kuthinta ungqimba, ukucaba kwe-platen, ukulawulwa kwezinga lokushisa, ukudluliswa kwengcindezi, isikhathi sokubamba, ukuvalwa komshini, kanye{3}}nokupholisa{3}}iposi. Ukuze uthuthukise i-delamination, isixhumi esibonakalayo sokubopha kwangempela kufanele sihlolwe isinyathelo ngesinyathelo.
I-Delamination Ngokuvamile Ayibangelwa Ipharamitha Eyodwa Eyodwa
Isimo se-aluminium foil sibaluleke kakhulu kunalokho abantu abaningi abakuqaphelayo
I-Aluminium ngokwemvelo yenza ungqimba lwe-oxide ebusweni bayo, futhi lolu ungqimba lwe-oxide luzinzile. Ekushiseleni okusabalalisa, isimo esikahle ukuthi ungqimba ngalunye lwe-aluminium foil luthintane eduze nongqimba olulandelayo, bese lwakha isibopho esizinzile ngaphansi kwezinga lokushisa, ingcindezi, nesikhathi.
Uma ifilimu ye-oxide, uwoyela, uthuli, noma izinsalela eziginqikayo zihlala phezu komhlaba, zingasebenza njengesithiyo phakathi kwezingqimba. Izimboni eziningi zisula kuphela ucwecwe lwe-aluminium ngaphambi kokushiselwa, kodwa ukusula ngokuvamile kususa amafutha athile nothuli oluxegayo kuphela. Ayixazululi ngokugcwele inkinga yefilimu ye-oxide. Indawo ingase ibukeke ihlanzekile, kodwa isixhumi esibonakalayo sokubopha singase singalungeli ukushiselwa okuthembekile.
Kusitaki se-aluminium ye-foil ye-multilayer, isendlalelo esisodwa esingafakwanga kahle singadala isici esifihliwe
Isixhumi esivumelana nezimo se-aluminium ngokuvamile asenziwa ngeshidi elilodwa. Yenziwe ngezingqimba eziningi ezacile ze-aluminium foil ezipakishwe ndawonye. Lonke ungqimba kufanele lulingane ngokuqinile endaweni yokushisela. Uma ezinye izendlalelo zinokuphakanyiswa komphetho, ama-burrs, ukungaqondani kahle, noma izikhala, ukuhlangana okungekuhle kwendawo kungenzeka ngemuva kokushisela.
Ingxenye enzima ukuthi lesi sici singase singabonakali ngaphandle. Ingaphezulu lingase libukeke liyisicaba, futhi ukuphela kungase kubonakale kucindezelwe kahle, kodwa izendlalelo zangaphakathi zingase zingaboshiwe ngokugcwele. Inkinga ibonakala kuphela lapho ikhasimende lenza ikhasi, ligoba, liqinile, noma lihlola ugesi.
Izilungiselelo ezilungile zomshini azisho ngaso sonke isikhathi ukuthi isixhumi esibonakalayo sesibopho sizinzile
Amafekthri amaningi acabanga ukuthi uma izinga lokushisa, ukucindezela, nezilungiselelo zesikhathi zilungile, umkhiqizo kufanele ushiselwe kahle. Ekukhiqizeni kwangempela, noma kunjalo, kungase kube negebe phakathi kwemingcele ebekiwe kanye nesimo sangempela ku-interface yokushisela.
Isibonelo, umshini ungase ubonise ukuthi ukucindezela okudingekayo kufinyelelwe, kodwa uma i-platen ingekho flat noma i-graphite plate igugile, ingcindezi ingase ingadluliswa ngokulinganayo kuyo yonke indawo yokushisela. Umshini ungase ubonise ukuthi izinga lokushisa lilungile, kodwa isixhumi esibanzi se-aluminium foil singase sishise ngokungalingani. Izinto zingase zibukeke zihlanzekile, kodwa isendlalelo se-oxide singase sivimbe ukuhlangana. Lezi zinkinga zingabangela ukuthi izingxenye ezithile zidlule futhi ezinye zinciphise ngaphansi kwezilungiselelo ezifanayo zepharamitha.
Kungani I-Aluminium Inzima Kakhulu Kune-Copper ekushiseleni kwe-Diffusion?
I-aluminium oxide izinzile, futhi ukusula okuvamile akwanele
I-Aluminium yakha ifilimu ye-oxide ngokwemvelo lapho ivezwe emoyeni. Le filimu ye-oxide ivikela i-aluminium ekugxumeni okuqhubekayo, kodwa ekushiseleni kokusabalalisa, ingavimbela ukuxhumana okuqondile phakathi kwezingqimba ze-aluminium foil. Uma ifilimu ye-oxide inganqamuki kahle, iphazamiseke, noma ingahlakazwanga, ungqimba oluzinzile{2}}kuya{3}}ku-layer bond kunzima ukwakha.
Lesi ngesinye sesizathu sokuthi izixhumi ze-aluminium eziguquguqukayo zithambekele kakhudlwana ekudaleni kunezixhumi zethusi eziguquguqukayo. I-Copper nayo idinga izindawo ezihlanzekile, kodwa i-aluminium oxide izwela kakhulu futhi ibeka izimfuno eziphakeme ekulungiseni kwendawo, ukucindezela, nendawo yokushisela.
I-Aluminium ilawula ukushisa ngokushesha, okwenza iwindi lezinga lokushisa lizwele kakhulu
I-Aluminium ine-conductivity enhle yokushisa. Lokhu kuyinzuzo yezixhumi ze-conductive, kodwa futhi kudala izinselele ngesikhathi sokushisela. Ukushisa kungasakazeka ngokushesha ngempahla. Uma izinga lokushisa liphansi kakhulu noma isikhathi sokubamba sisifushane kakhulu, ukubopha phakathi kwezingqimba kungase kunganele. Uma izinga lokushisa liphezulu kakhulu, i-aluminium foil ingase ithambe endaweni, idale amamaki ajulile, ishintshe ubukhulu, noma ibe mnyama ebusweni.
Ngalesi sizathu, i-aluminium flexible connector diffusion welding akuyona indaba yokwenyusa izinga lokushisa. Inqubo idinga izinga lokushisa elifanele, ukucindezela, kanye{1}}newindi lesikhathi lokubamba.
Ama-foil e-aluminium azacile kanye nezendlalelo eziningi kwenza ukudluliselwa kwengcindezi kube nzima ukulawula
Uma ama-foil amaningi e-aluminium azacile enamathiselwe ndawonye, izendlalelo zangaphandle nezingqimba zangaphakathi zingase zingayitholi ingcindezi ngendlela efanayo. Uma i-platen ingekho flat, i-fixture ayizinzile, noma i-foil iphakamise imiphetho noma ama-burrs, ingcindezi ingase ingafinyeleli kuzo zonke izingqimba ngokulinganayo.
Ingcindezi engalingani idala ngqo ukuhlangana okubuthakathaka kwendawo. Umphumela ovamile ukuthi indawo emaphakathi ibophela kahle, kuyilapho imiphetho idelela. Omunye umphumela ovamile ukuthi indawo eseduze nendawo yokucindezela enkulu inamandla, kuyilapho indawo ekude ibuthakathaka.
I-Delamination Ivamise Ukubukeka Kanjani Esitezini Sokukhiqiza?
Isiphetho esishiselwe sibukeka sicindezelwe, kodwa izingqimba zivuleka ngesikhathi sokuhlolwa kwekhasi
Lesi yisimo esivame kakhulu. Ngemva nje kokushisela, indawo yokugcina ibonakala iyisicaba futhi ayikho inkinga esobala. Kodwa ngesikhathi sokuhlolwa kwekhasi, izingqimba ze-aluminium foil zihlukana kalula. Lokhu kubonisa ukuthi ukucindezelwa kwendawo akufani nokubopha kwesendlalelo kwangempela.
Uma lokhu kwenzeka, ungahluleli umkhiqizo ngokubukeka kuphela. Hlola ukulungiswa kwendawo, ukufana kwengcindezi, kanye nesikhathi sokubamba.
Amabhondi onqenqemeni awalungile, kuyilapho indawo emaphakathi ibonakala izinzile
Uma indawo emaphakathi ibambe kahle kodwa imiphetho ivulekile ngesikhathi sokuxebuka, ukucindezela noma izinga lokushisa cishe alisatshalaliswanga ngokulinganayo kuyo yonke indawo yokushisela. Izimbangela ezingaba khona zihlanganisa ukuguga kwe-platen, amapuleti e-graphite angalingani, ukufana kwesikhunta okubi, imiphetho ye-foil ephakanyisiwe, noma indawo yokushisela enkulu kakhulu ekusabalaleni kwengcindezi ekhona.
Izixhumi eziguquguqukayo ze-aluminium ebanzi zijwayele kakhulu kule nkinga ngoba izindawo zokushisela ezinkulu zidinga ukucaba kwe-platen okungcono nokufana kwengcindezi.
Ezinye izingxenye ziyadlula futhi ezinye zihlukanise phakathi kwenqwaba efanayo
Uma ezinye izingxenye zidlula futhi ezinye zinciphisa ngaphansi kwezilungiselelo ezifanayo, ipharamitha ngokwayo ingase kungabi ukuphela kwenkinga. Hlola amaqoqo wezinto ezibonakalayo ezingenayo, isimo se-aluminium foil surface, ukungaguquguquki kwesitaki, indlela yokubopha, ukukhukhuleka kwezinga lokushisa, nokuzinza kwengcindezi.
Ikhwalithi yenqwaba engazinzile ngokuvamile isho ukuthi iwindi lenqubo lincane kakhulu, noma okuhlukile kokukhiqiza okukodwa akukho ngaphansi kokulawulwa.
Izendlalelo ziyaxega noma zivuleke ngemva kokugoba
Ezinye izixhumi ze-aluminium eziguquguqukayo ziyaphumelela ekuhlolweni kokuqala kwekhasi kodwa zibonisa ungqimba oluxegayo ngemva kokugoba. Lokhu kuphakamisa ukuthi uguquko phakathi kwendawo eshiselwe nendawo eguquguqukayo aluzinzile ngokwanele, noma ukuthi ukujula kokubopha phakathi kwezingqimba akwanele.
Ezinhlelweni zangempela, izixhumi ezivumelana nezimo ze-aluminium ngokuvamile zidinga ukumelana nokugoba kokufaka, ukudlidliza, nokuhamba ngebhayisikili okushisayo. Ngenxa yalesi sizathu, ukuhlolwa kokubukeka kukodwa akwanele. Ukuhlola ukugoba kungabonisa kangcono ukwethembeka komkhiqizo.
Uhlobo Lwenkinga 1: Ukulungiswa Kwendawo Enganele Ngaphambi Kokushisela
Uwoyela, izigxivizo zeminwe, nezinsalela ezigoqekayo zingavimba ukuxhumana kwesixhumi esibonakalayo
Ngesikhathi sokukhiqiza, ukuthutha, nokugcinwa, izindawo ze-aluminium foil zingase zithwale uwoyela ogoqayo, uwoyela ovikelayo, uthuli, izigxivizo zeminwe, noma izinsalela zokupakisha. Uma lokhu kungcola kungasuswa, kuhlala phakathi kwezendlalelo futhi kuvimbele i-aluminium yangempela-kuya{2}}kuthintana ne-aluminium.
Ukuze kushiswe i-diffusion, ikhwalithi yokuxhumana ibalulekile. Ngisho nongqimba oluncane lokungcola lunganciphisa ukuzinza kwesibopho futhi, ezimweni ezinzima, kubangele ukubola.
Uma ifilimu ye-oxide ingaphazanyiswa ngokuphumelelayo, izendlalelo azikwazi ukwakha ukuxhumana okuzinzile
I-aluminium oxide ngokuvamile ayikwazi ukuxazululwa ngokusula okulula. Ezixhunyweni eziguquguqukayo ze-aluminium-ezidingekayo eziphezulu, ukulungiswa kwendawo kungase kudinge ukuphathwa komshini okulula, inqubo yokuhlanza elawulwayo, noma indlela yokulungiselela egunyazwe umphakeli wempahla nezinto zokusebenza.
Umgomo awukona ukwenza indawo engaphezulu ibe mahhadlahhadla ngangokunokwenzeka. Umgomo uwukuthuthukisa izimo zokuxhumana kusixhumi esibonakalayo sokushisela ngaphandle kokulimaza ubukhulu be-aluminium foil noma ikhwalithi yendawo.
Amaphethelo aphakanyisiwe, ama-burrs, nokungalungi kahle kwesendlalelo kwandisa ingozi ye-delamination
Uma ama-foil e-aluminium estakiwe, ama-burrs, amachopho aphakanyisiwe, noma izendlalelo ezingaqondani kahle zenza kube nzima ngendawo yokushisela ukuthi ilingane iqine. Ngisho noma umshini usebenza amandla anele, ezinye izindawo zendawo zingase zibe nezikhala.
Lokhu kuvame ukuvela ekusikeni, ekushayeni, noma ekunqwabelaniseni izinyathelo ngaphambi kokushisela. Kuwusizo ukungeza ukuhlolwa konqenqema ngaphambi kokushisela ukuze uqinisekise ukucaba, isimo se-burr, nokuqondanisa kwesendlalelo.
Ukulinda isikhathi eside kakhulu ngemva kokulungiswa kwendawo kungabangela ukungcoliswa kabusha noma ukuphinda kufakwe i-oxidation
Ngemuva kokulungiswa kwendawo, i-aluminium foil akufanele ishiywe ivuliwe emoyeni, uthuli, noma umswakama isikhathi eside. Ingaphezulu lingase licoshe ukungcola okusha noma likhiphe i-oxidize futhi.
Inqubo engcono ukugcina ukulungiswa kwendawo, ukupakisha, ukugoqa, kanye nokushisela kuxhumene eduze. Ama-operators kufanele agqoke amagilavu ahlanzekile futhi agweme ukuthinta indawo yokushisela ngokuqondile.
Uhlobo Lwenkinga 2: Ukugoqa kanye Nokucindezela Akufinyeleli Kuzo zonke Izendlalelo
Indawo ecindezelweyo ayisho ukuthi zonke izingqimba zangaphakathi zixhumene
Ngemuva kokuthi ucwecwe lwe-aluminium ye-multilayer lustakiwe, ukucindezela indawo engaphandle akuqinisekisi ukuthi yonke isendlalelo sangaphakathi siseduze. Uma izendlalelo ezimbalwa ngaphakathi kwesitaki zinezikhala ezincane, ukucindezela kungase kungadluliseli ngokugcwele esitakini, kubangele ukuhlangana kwangaphakathi okubuthakathaka.
Ngaphambi kokushisela, hlola ukuthi indawo yokushisela iqondile yini nokuthi indawo yokushisela iyisicaba. Uma kudingeka, engeza{1}}isinyathelo sokucindezela ngaphambili ukuze isitaki se-foil sizinze ngaphambi kokungena enqubweni yokushisela.
Amapuleti angalingani noma amapuleti e-graphite agugile angabangela ukulahlekelwa kwengcindezi yendawo
Umshini wokushisela we-aluminium wokusabalalisa ngokuvamile udlulisela ukushisa nengcindezi ngepuleti le-platen noma le-graphite. Ngemuva kokusetshenziswa isikhathi eside, ipuleti legraphite lingase liguge, libole, liqhekeke, lonakale, noma lingalingani endaweni. Lokhu kungabangela ingcindezi yendawo enganele ngesikhathi sokushisela.
Uma i-delamination ihlale ivela endaweni efanayo, njengekhona elilodwa noma uhlangothi olulodwa, hlola i-platen, i-graphite plate, i-parallelism yesikhunta engenhla nangaphansi, kanye nokuma kwendawo ngaphambi kokwenza izinguquko ezinkulu kuzinga lokushisa.
Izixhumi eziguquguqukayo ze-aluminium ebanzi cishe zizoncipha emaphethelweni
Ububanzi bomkhiqizo, ukusabalalisa kwengcindezi ebaluleke kakhulu kanye nokufana kokushisa kuba. Izingxenye eziwumngcingo zivame ukuba lula ukuziminyanisa, kuyilapho izixhumi ezinwebekayo ze-aluminium ebanzi zingase zihlupheke ngenxa yokucindezela konqenqema okubuthakathaka uma ikhanda lokucindezela kanye nesakhiwo kungaklanywanga kahle.
Ngemikhiqizo ebanzi, ukukhethwa komshini akufanele kugxile kuphela ekucindezelweni okuphezulu. Kufanele futhi ihlole ukuthi ingcindezi ingasetshenziswa ngokulinganayo kuyo yonke indawo yokushisela.
Ukuma kwe-fixture okungalungile kungashintsha indawo yokushisela esebenzayo
Uma isixhumi esivumelana nezimo ze-aluminium sibekwe-phakathi nendawo, indawo yokushisela ingase ingahambelani ngokugcwele nendawo yokushisa neyokucindezela esebenzayo. Lokhu kubangela ukuhlangana okubuthakathaka kwendawo. Ekukhiqizeni inqwaba, ukuhluka kokulayisha ngesandla kungase kuthinte ukuvumelana.
Izakhiwo ezinikelwe zokumisa, izitobhi, noma{0}}izici zokucindezela ngaphambili ziyanconywa ukuze kugcinwe indawo yokushisela ingaguquki ukusuka kwenye ingxenye kuya kwesinye. Ngokukhiqizwa kwevolumu ephezulu-, ukuma kwe-semi{3}}okuzenzakalelayo noma okuzenzakalelayo nakho kungacatshangelwa.
Uhlobo Lwenkinga 3: Izinga lokushisa, Ingcindezi, kanye nesikhathi sokubamba akukakhanga iwindi lenqubo elizinzile
Uma izinga lokushisa liphansi kakhulu, ukuhlukaniswa kwezingqimba akwanele
Uma izinga lokushisa liphansi kakhulu, amafoil e-aluminium angase acindezelwe ndawonye ngaphandle kokwenza ibhondi ezinzile. Ngesikhathi sokuhlolwa kwekhasi, izingqimba zivuleka kalula, futhi ukumelana kwamalungu kungase kube phezulu.
Uma isiphetho esishiselwe sizwakala sixegekile futhi izindawo ezinkulu zihlukanisiwe phakathi nokuxetshulwa, ukuhlolwa kwesampula kungasetshenziswa ukukhulisa izinga lokushisa kancane kancane noma kwandise isikhathi sokubamba ngenkathi kuqapha ukubukeka, ukuhlehlisa, kanye nezinguquko zobukhulu.
Uma izinga lokushisa liphezulu kakhulu, ukuthambisa, ukuhlehlisa, nokushintsha kobukhulu kungenzeka
I-Aluminium ithambile uma kuqhathaniswa. Uma izinga lokushisa liphezulu kakhulu, indawo yokushisela ingase ithambe kakhulu. Lokhu kungase kwenze isiphetho sibukeke sicindezelwe ngokuqinile esikhathini esifushane, kodwa futhi kungabangela ukuhlehla okujulile, ukuwohloka konqenqema, ukufiphala kwendawo, noma ukuchezuka kwe-dimensional.
Izinga lokushisa akufanele linyuswe ngokungaboni. Ezixhunyweni eziguquguqukayo ze-aluminium, inqubo efanele kufanele inikeze ukubopha kwesendlalelo okwanele ngaphandle kokubangela ukonakala okubonakalayo noma amaphutha okubukeka.
Uma ingcindezi inganele, ifilimu ye-oxide inzima ukuphuka noma ukuyihlakaza
Ukucindezela okunganele kunciphisa isendlalelo sangempela-ku{1}}kusendlalelo endaweni yokuxhumana futhi kwenza kube nzima ukuhlephula noma ukuhlakaza ifilimu ye-oxide. Umphumela uba isixhumi esibonakalayo esixegayo, i-delamination yonqenqema, amandla ekhasi angazinzile, nokumelana okuphezulu kwamalunga.
Nokho, ukucindezela okwengeziwe akubi ngcono ngaso sonke isikhathi. Ukucindezela okwedlulele kungabangela amamaki ajulile, ukushintsha kobukhulu, noma ukugeleza kwezinto okungajwayelekile. Ingcindezi kumele ihambisane nezinga lokushisa kanye nesikhathi sokubamba.
Uma isikhathi sokubamba sisifushane kakhulu, izendlalelo zangaphakathi zingase zingahlangani ngokugcwele
Emaphepheni e-aluminium amaningi, akwanele ukuthi indawo engaphezulu kuphela ifinyelele izinga lokushisa eliqondiwe. Izendlalelo zangaphakathi nazo zidinga isikhathi esanele sokudlulisa ukushisa, ukuthuthukiswa kokuxhumana, nokuxhumanisa isixhumi esibonakalayo. Uma isikhathi sokubamba sisifushane kakhulu, izendlalelo zangaphandle zingase zihlangane kangcono kunezendlalelo zangaphakathi.
Ezitakini eziwugqinsi noma izixhumi eziguquguqukayo ze-aluminium ebanzi, isikhathi sokubamba ngokuvamile sibaluleke kakhulu kunokwezinto-zesendlalelo esisodwa.
Ukushisisa isinyathelo kuvame ukuba ngcono kunokushisisa{0}isinyathelo esisodwa esisheshayo kuzitaki ze-foil eziwugqinsi
Ephepheni le-aluminium eliwugqinsi noma izindawo ezinkulu zokushisela, ukushisisa{0}isinyathelo esisodwa esisheshayo kungase kudale umehluko wezinga lokushisa phakathi kwezingqimba zangaphandle nezingaphakathi. Ukushisa kwesinyathelo kuvumela i-workpiece ukuthi ifudumale ngokulinganayo futhi kunciphisa ukushisa kwendawo noma ukuhlangana okunganele kwangaphakathi.
Inhloso yokushisa kwesinyathelo akukona ukwenza inqubo ibe yinkimbinkimbi ngokungadingekile. Isiza izinga lokushisa, ingcindezi, nesikhathi kusebenze ngokungaguquki kukho konke ukusebenzelana kwesibopho.
Uhlobo Lwenkinga 4: Isimo Somshini Sithinta Umphumela Wangempela Welding
Izinga lokushisa langempela lingase lihluke kuzinga lokushisa elimisiwe
Izinga lokushisa eliboniswa emshinini alifani ngaso sonke isikhathi nezinga lokushisa langempela kusixhumi esibonakalayo sokubopha i-aluminium. Indawo yenzwa, indlela yokushisisa, isimo se- platen, nendlela yokudlulisa ukushisa konke kungenza i-welding yangempela-izinga lokushisa lendawo libe phansi noma libe phezulu kunenani elimisiwe.
Uma ikhwalithi ishintsha ngaphansi kwezilungiselelo ezifanayo, hlola isistimu yokulawula izinga lokushisa, impendulo yezinga lokushisa, izici zokushisisa, nesimo se-platen. Ukuqinisekiswa kwenqubo kungase kudingeke ukuze kuqinisekiswe iwindi langempela lokushisa.
Indlela yokucindezela enamathelayo noma engazinzile ingathinta ijika lokucindezela
Uma isistimu yokucindezela inokunyakaza okunamathelayo, ukuguga kwesitimela esiqondisayo, isilawuli se-pneumatic noma i-hydraulic engazinzile, noma impendulo yengcindezi engavamile, ingcindezi ngesikhathi sokushisela ingase ingazinzi. I-Aluminium flexible connector diffusion welding idinga ingcindezi engaguquki, futhi ukushintshashintsha kwengcindezi kuthinta ngokuqondile ukubopha kwesendlalelo.
Uma i-delamination ibonakala ezindaweni ezihlukene futhi ukungaguquguquki kwenqwaba kungalungile, indlela yokucindezela kufanele ibhekwe ngokucophelela.
Ukuvalwa kahle noma ukuvikeleka kuvumela i-oxidation ngesikhathi sokushisela
I-Aluminium i-oxidize kalula emazingeni okushisa aphakeme. Uma umshini unokuvaleka kahle futhi umoya ungena endaweni yokushisela, isixhumi esibonakalayo se-aluminium foil singase siqhubeke ne-oxidize ngesikhathi sokushisa, kunciphisa ikhwalithi yebhondi.
Kumaphrojekthi-esixhumi esivumelana nezimo se-aluminium adingekayo phezulu, hlola ukuthi ingabe okokusebenza kunokuvala uphawu okuzinzile, isimo esivikelayo, noma izimo zevacuum. Lokhu kubaluleke kakhulu uma ubuso buba mnyama, i-oxidation ibonakala, noma i-batch bonding ingazinzile.
Ukwehla kwezinga lokushisa ngesikhathi sokusebenza okuqhubekayo kungabangela ukungazinzi kwenqwaba
Eminye imishini ikhiqiza amasampula amukelekayo ekuqaleni kodwa iqala ukukhombisa izinguquko noma izinguquko zokubukeka ngemva kokusebenza okuqhubekayo. Lokhu kungase kuhlobane nokuzinza komshini oshisayo, ukupholisa, ukukhukhuleka kwezinga lokushisa le- platen, noma impendulo yokubambezeleka kwezinga lokushisa.
Ukuze kukhiqizwe ngobuningi, isampula elilodwa elihle alanele. Inqubo kufanele futhi ihlolwe ngohlolo oluncane oluqhubekayo-lokukhiqiza esikhundleni sokushisela isampula elilodwa noma amabili kuphela.
Izinyathelo Ezinhlanu Ezisebenzayo Zokuthuthukisa I-Aluminium Flexible Connector Delamination
Isinyathelo soku-1: Hlola kabusha isimo se-aluminium foil ebusweni nezinto ezingenayo
Okokuqala qinisekisa ibanga le-aluminium foil, ukujiya, isimo sokuqina, uwoyela ongaphezulu, i-oxidation, ama-burrs, ukuphakamisa unqenqema, nomehluko wenqwaba. Izinkinga eziningi ze-delamination ziqala ngezimo zempahla ezingalawuleki kunezilungiselelo zomshini ezingalungile.
Uma inkinga ikhula ngemva kokushintsha amaqoqo wezinto ezibonakalayo, gxila esimweni esingaphezulu kanye nokubekezelela ukushuba.
Isinyathelo sesi-2: Sebenzisa{1}}izinto zokucindezela ngaphambili nokubeka ukuze uqinisekise ukuthintana kwesendlalelo
Ukwengeza isinyathelo{0}sengaphambili sokucindezela noma sokumisa ngaphambi kokushisela kusiza ukugcina ucwecwe lwe-aluminium eningi iqondanisiwe, ihlangene, futhi izinzile. Lokhu kuwusizo ikakhulukazi kuzixhumi eziguquguqukayo ze-aluminium ebanzi, ewugqinsi, noma ye-multilayer.
Isakhiwo kufanele sisebenzise amandla ngokulinganayo kuyo yonke indawo yokushisela, hhayi emaphethelweni kuphela.
Isinyathelo sesi-3: Yakha iwindi lesikhathi lokushisa-lokucindezela{2}}ngokuhlola isampula
Unganciki kokuhlangenwe nakho kuphela lapho usetha amapharamitha. Sebenzisa amasampuli wangempela ukulungisa izinga lokushisa, ukucindezela, nokubamba isikhathi isinyathelo ngesinyathelo. Rekhoda amandla e-peel, amandla aqinile, ukumelana, ukubukeka, nokuguqulwa ngaphansi kwesilungiselelo ngasinye.
Iwindi lenqubo elihle alilona inani elilodwa. Ibanga elizinzile elingaphinda liphindwe ekukhiqizeni.
Isinyathelo sesi-4: Hlola ipuleti, ipuleti legraphite, ukuvala, kanye nohlelo lokulawula izinga lokushisa
Uma izinguquko zepharamitha zingawuthuthukisi umphumela, hlola isimo somshini. Hlola ukucaba kwe-platen, ukuguga kwepuleti le-graphite, ukufana kwesikhunta, ukuzinza kwengcindezi, isimo sokuvala, nokunemba kwezinga lokushisa.
Uma lezi zinkinga zingaxazululwa, ukulungiswa kwepharamitha kungase kunikeze ukuthuthukiswa kwesikhashana kuphela futhi ngeke kusekele ukukhiqizwa kwenqwaba okuzinzile.
Isinyathelo sesi-5: Qinisekisa ukuthuthuka ngokuhlolwa kwekhasi, ukuqina, ukumelana, kanye nokugoba
Ukuthuthukiswa kwe-delamination akufanele kwahlulelwe kuphela ngokubukeka. Sebenzisa ukuhlolwa kwekhasi ukuze uhlole ukubopha kwesendlalelo, ukuhlola okuqinile ukuze uqinisekise amandla emishini, ukumelana noma ukuhlola izinga lokushisa ukuze uqinisekise ukuqina kukagesi, nokuhlola ukugoba ukuze uhlole ukuguquguquka -nokwethenjelwa kwesikhathi eside.
Kubhethri le-EV, isitoreji samandla, nezinhlelo zokusebenza zemishini kagesi, lezi zivivinyo zisho lukhulu kunokuhlola okubonakalayo kuphela.
Isiphetho
Umshini wokushisela i-aluminium diffusion ulungele ukushisela isixhumi se-aluminium esivumelana nezimo, kodwa ukubopha okuzinzile kudinga okungaphezu kokwenyusa izinga lokushisa noma ingcindezi. Inselele yangempela ukuthi i-aluminium inongqimba oluzinzile lwe-oxide, ama-foil amaningi kufanele alingane ngokuqinile, ukucindezela kanye nezinga lokushisa kufanele kusebenze ngokulinganayo kuyo yonke indawo yokushisela, futhi isimo somshini kanye nenqubo yokusebenza kufanele kuhlale kuzinzile.
Uma kwenzeka i-delamination, qala ngokuhlola ukulungiswa kwendawo, ukuthintana kongqimba, isimo se-platen, izinga lokushisa{0}}iwindi lokucindezela, ukuvala umshini, kanye{1}}nokupholisa{1}}iposi. Bese uqinisekisa ukuthuthuka nge-peel, ukuqina, ukumelana, nokuhlolwa kokugoba.
Kumakhasimende akhetha iumshini wokushisela we-aluminium diffusion, ukukhethwa komshini akufanele kusekelwe kuphela ku-tonnage, izinga lokushisa, noma intengo. Kubaluleke kakhulu ukuqinisekisa ukuthi okokusebenza kungahlangabezana nokubalwa kongqimba lwakho lwe-aluminium foil, ukushuba okuphelele, indawo yokushisela, izinga lekhwalithi, nomjikelezo wokukhiqiza. Isampula yangempela yokushisela kanye nokuqinisekiswa kwenqubo yizindlela eziphephile zokuqinisekisa ukuthi umshini ufanelekile yini ukukhiqizwa kwesixhumi esivumelana nezimo ze-aluminium.
