Ukwandisa umkhiqizo kanye nembuyiselo ekutshalweni kwezimali aumshini wokuhlanganisa ukusabalalisakudinga indlela ephelele ebuka ngale kwesikhathi esilula somjikelezo. Ukusebenza kwangempela kuyinhlanganisela yokusebenza kwemishini, ukwenziwa ngcono kwenqubo, isu lokunakekela, nezici zomuntu. Kubakhiqizi abasebenzisa i-aI-HAIFEI yokusabalalisa umshini webhasi yethusingezingxenye zikagesi ezibalulekile, ukuqonda kanye nokubhekana nalezi zici ezixhumene kuyisihluthulelo sokuzuza ukukhiqiza okuphezulu, ukusetshenziswa kwamandla okuphansi, kanye nekhwalithi engavamile. Ngakho-ke, yiziphi izimbangela eziyinhloko zokungasebenzi kahle, futhi yiziphi izixazululo ezisebenzayo?
Umthombo obalulekile wokungasebenzi kahle ukungaphansi-amapharamitha wenqubo alungile nokusebenza kwesisetshenziswa. Ukugijima imijikelezo emide kakhulu "ukuze uphephe" noma ukusebenzisa umshini onokufana okushisayo kumosha amandla kanye nokukhiqiza okuqinile. Isixazululo sikabili: Okokuqala, tshala emshinini{2}osebenza kahle kakhulu njenge-I-HAIFEIimodeli, eklanywe -ngokushisisa izindawo eziningi kanye nokulawula ukucindezela okunembile ukuze kuncishiswe irempu{1}}yokukhuphuka nokuzinzisa izikhathi. Okwesibili, sebenzisa indlela yesayensi efana ne-Design of Experiments (DOE) ukuze unqume izinga lokushisa eliphelele eliphelele, ingcindezi, namapharamitha esikhathi akhiqiza isibopho esiphelele kumjikelezo omfushane kakhulu ongakhona, futhi ukhiyele lezi zindlela zokupheka kusilawuli somshini.
Mhlawumbe ukudonsa okukhulu kokusebenza kahle kwemishini (OEE) kunguisikhathi sokuphumula, kokubili okuhleliwe nokungahleliwe. Ukulungiselela ukukhiqiza isikhathi eside (ikakhulukazi ukuhlanzwa kwendawo) kanye nokusethwa kwamathuluzi kungasebenzi umshini. Okubi nakakhulu, ukwephulwa okungahleliwe kokulungiswa okusebenzayo kumisa ukukhiqiza ngokuphelele. Izinyathelo zokuphikisa ziyasebenza: Sungula iziteshi zokulungiselela ezifanayo ukuze uhlukanise ukuhlanza kusukela ngesikhathi somshini. Okubaluleke kakhulu, sebenzisa uhlelo oluqinile lwe-Preventative Maintenance (PM) njengoba kunconywe nguI-HAIFEI, okuhlanganisa izinguquko ezivamile zoketshezi olusebenzisa amanzi, uwoyela wepompo ye-vacuum, nezihlungi, kanye nokuhlola ukufana kwe-thermal. Lokhu kuhlela isikhathi sokuphumula ngokwemigomo yakho, hhayi eyomshini.
Ukusebenza kahle nakho kucekelwa phansi yiizindaba zekhwalithi nokungahambisani kwezinto. Izinga eliphezulu le-scrap limelela ukulahlekelwa okuphelele kwazo zonke izinsiza ezitshalwe kulowo mjikelezo. Lokhu kuvame ukubangelwa ukusebenzisa-amapharamitha angalungiselelwe wento ethile noma umshini wokudonsa ongabonwa. Ukuze ulwe nalokhu, sebenzisa isitifiketi esiqinile futhi unikeze isikhathi sokuthuthukiswa kwenqubo egcwele yomkhiqizo ngamunye. Ngaphezu kwalokho, sebenzisa{5}ukungena kwedatha okwakhelwe ngaphakathi kwe-I-HAIFEI yokusabalalisa umshini webhasi yethusiukuqapha wonke umjikelezo. Lokhu kukuvumela ukuthi uhlobanise noma yikuphi ukwehluleka kwekhwalithi nenqubo ethile edidayo, okuvumela umsuka osheshayo-uhlaziye imbangela nokulungiswa, ngaleyo ndlela kuvinjwe ukulahleka kwesikhathi esizayo.
Ekugcineni, iisici somuntuayinakuzitshwa. Ukusethwa okungasebenzi kahle, ukusetshenziswa kwezindlela zokupheka ezingalungile, kanye nokugcinwa okungalungile okuyisisekelo opharetha abangaqeqeshiwe kuthinta ngokuqondile okukhiphayo. Isixazululo lapha ukutshalwa kwezimali kubantu: hlinzeka ngoqeqesho olubanzi noluqhubekayo kukho kokubili ithiyori kanye nokusebenza kwe-diffusion bonding. Thuthukisa futhi usebenzise Izinqubo Ezijwayelekile Zokusebenza (ama-SOP) kuwo wonke umsebenzi, kusukela ekulayisheni kuya ekuvaleleni. Ngokunika amandla o-opharetha abanamakhono ngezinqubo{4}}ezichazwe kahle nezisetshenziswa ezithembekile, udala isiko lokusebenza kahle laphoUmshini wokuhlanganisa we-HAIFEI wokusabalalisaisebenza njengehhashi-eliphezulu lokukhiqiza elaliklanyelwe ukuba yilo.
