Isifundo Esiyimpumelelo: Ulayini Wokukhiqiza Welding Okhaliphile wama-Automotive Shock Absorbers

Sep 13, 2025

Shiya umlayezo

Isingeniso
I-HAIFEI ilethe ngempumelelo ulayini wokukhiqiza wokushisela ohlakaniphile womkhiqizi wezimoto ohamba phambili (ngemuva kwalokhu obizwa ngokuthi "iklayenti"), osebenza ngokukhethekile{0}}ekukhiqizeni okuphezulu kokumunca ukushaqeka. Lolu cwaningo lwesibonelo lugqamisa indlela izixazululo ezenziwe ngokwezifiso ze-HAIFEI ezibhekane nezinselele ezibucayi, ezithuthukisa kakhulu ukukhiqiza, ikhwalithi, nokusebenza kahle.

 

1. Isendlalelo somsebenzisi kanye Nezimfuneko

1.1 Isendlalelo somsebenzisi

Iklayenti, i-OEM yezimoto eyaziwayo, igxile ekuthuthukiseni nasekukhiqizeni{0}}izinqamuleli zokushaqeka eziphezulu zezimoto zikagesi nezendabuko. Ngokukhula okusheshayo kwemakethe yezimoto zamandla amasha, imigqa yabo yokushisela ekhona ibhekane nezingqinamba ezinzima zokusebenza kahle:

  • Imigqa eyisithupha{0}}ezenzakalelayo ikhiqize amayunithi angu-4,800 kuphela ngosuku.
  • Isivuno somkhiqizo simile ku-92.3%, asikwazi ukuhlangabezana no-35% wonyaka{2}}ekunyukeni-ngonyaka kwama-oda.

 

1.2 Izidingo Zomsebenzisi

Izinselelo Ezibalulekile:

  • Ukushisela okwenziwa ngesandla kubangele ukuhluka komjikelezo wenqubo wamasekhondi angu-±15, kunciphisa ibhalansi yomugqa ibe ngaphansi kuka-70%.
  • Ikhwalithi yokushisela i-arc incike kakhulu ekhonweni lomsebenzisi, okubangele izinga le-porosity elingu-6.8% kuma-welds abalulekile.
  • Impahla yefa ayinakho ukuguquguquka, ayikwazi ukuthwala uchungechunge lwemikhiqizo emi-3 enezinhlobonhlobo ezingu-5.

Okulindelekile Kokuzenzakalela Ngokwezifiso:

  • Ukushisela okuzenzakalelayo ngokugcwelengokungenelela kwabantu okuncane.
  • Ukuvumelana nezimo ukuphatha ukucaciswa kwemikhiqizo eminingi ngaphandle komthungo.
  • Ukuthuthukiswa okuphawulekayo ekusebenzeni kahle, ikhwalithi, kanye nokulinganisa.

 

Ubukhulu Izidingo Eziqondile
Izidingo Zokusebenza Ihambisana nokushisela okuzenzakalelayo kwemikhiqizo eminingi - ecacisiwe futhi ihlanganisa umsebenzi wokuhlola ikhwalithi eku-inthanethi.
Ukusebenza Okuqondisiwe Isikhathi se-takt somugqa owodwa - Ngaphansi noma silingana namasekhondi angu-45/ucezu, ukusebenza kahle okuphelele kwe-OEE Kukhulu noma kulingana no-85%.
Izinga Lekhwalithi Izinga leziqu zokushisela Inkulu noma ilingana no-99.5%, ukubekezelelana kobukhulu obuyinhloko ± 0.1mm.
Izindleko Zomkhawulo Isikhathi sokukhokha sokutshalwa kwezimali kwesisetshenziswa Ngaphansi noma silingana neminyaka engu-2, ukusetshenziswa kwamandla kwehliswe ngo-30% uma kuqhathaniswa nezisetshenziswa zendabuko.

 


2. Izixazululo ze-R&D ezenziwe ngezifiso

2.1 Idizayini Ehlanganisiwe Yomugqa Welding We-Shock Absorber

Ngemva kwemizuliswano engu-3-yokuhlolwa kwesayithi, i-HAIFEI ithuthukise imodeli yokubhala "Imfuneko{2}}Yomsebenzi{3}}Yobuchwepheshe". Okusunguliwe okubalulekile kufakiwe:

  • I-Pure Servo Collaborative Welding System:Inikwe amandla i-360℃welding enokutholwa kwe-rotary yeziteshi ezingu-6 kanye nama-algorithms okulawula i-servo.
  • -Ukuma Kombono Onembile:Ukuskena kwe-3D/2D okuhlanganisiwe kokunemba okungu-0.05mm, okuvumela ukubonwa okusheshayo kwezinto ezilungiswayo ezahlukahlukene.
  • I-Smart Process Database:Isistimu yochwepheshe enepharamitha yokushisela engu-217 isetha okuzenzakalelayo{1}}ukujiya kwezinto ezibonakalayo kanye nezinhlobo zokushisela.
  • I-Modular Line Architecture:Idizayinelwe ukunwetshwa komthamo okungu-30% esikhathini esizayo kusetshenziswa "amamojula ajwayelekile + ukulungiselelwa kokuzithandela."

 

Idatha Yokuqinisekisa:

  • Imijikelezo emi-5 yokuhlolwa kwe-DOE yehlise izinga le-spatter ngo-42%.
  • Ukuhlolwa kwengcindezi okuqhubekayo kwamahora angu-200 kuzuze i-MTBF (Isikhathi Esimaphakathi Phakathi Kokwehluleka) yamahora angu-1,800.

 

2.2 Imiphumela Engokwezifiso - Izinzuzo Eziyinhloko

  • Ukuvumelana nezimo:Ukushintsha okusheshayo kokuhlukahluka kwemikhiqizo emi-5.
  • Ukunemba:Ikhwalithi yokushisela engaguquki enokwehluka okuncane.
  • I-Scalability:Idizayini ye-modular ivumele ukuthuthukiswa okulula okuzayo.
I-Advantage Dimension Ukuqaliswa Kwezobuchwepheshe Ukubonakaliswa kwenzuzo
Precision Control Ukulandelela i-laser + uhlelo lwesinxephezelo se-servo Ukunemba kokuphinda kwe-Welding trajectory ±0.03mm
Ukusebenza Ngempumelelo Idizayini{0}}eminingi yokusebenza ngokuhambisana kweziteshi Isikhathi se-takt yetiyori sifinyezwe ukuze sibe amasekhondi angu-38 ucezu ngalunye
Ukukhiqiza Okuguquguqukayo Shintsha{0}isistimu yamathuluzi esheshayo (isikhathi sokushintsha < 5 amaminithi) Sekela uhla olugcwele lokushintsha komkhiqizo phakathi namahora ayi-12
Ukulandelelwa Kwekhwalithi Ukuqapha ipharamitha yokushisela kuhlanganiswe nohlelo lwe-MES Thola ukulandeleka okungu-100% kwedatha yenqubo yokushisela

 


 

3. Uhlelo Lokulethwa Kwephrojekthi

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3.1 Ukuhlolwa Kokwamukelwa Kwefekthri (March 2025)

Izinyathelo ezibalulekile zikhonjiswe kuklayenti:

  • Ukuqinisekisa Okusebenzayo:Amasampuli angu-500 alandelanayo akhiqizwa nge-CPK engu-1.67.
  • Ukuhlola Ukusebenza kahle:Ukusebenza okuqhubekayo kwamahora angu-72 kuzuze isilinganiso se-OEE sama-87.2%.
  • Ukubuyekezwa kokuphepha:Isitifiketi se-CE esiphumelele kanye nokuhlolwa kwe-EHS yeklayenti.

 

3.2 Ukulungisa iphutha Lokukhiqiza Nokuqeqeshwa

Isu lokulethwa kwe-"Dual-Line Parallel" lasetshenziswa:

  • Isigaba sokususa iphutha (Izinsuku eziyi-10):

Imishini edidiyelwe nesistimu ye-MES yeklayenti.

Izindlela zokushisela ezilungiselelwe ukuzinzisa isikhathi somjikelezo kumasekhondi angu-42/iyunithi.

  • Isigaba Sokuqeqesha (Izinsuku Ezi-5):

Kuthuthukiswe amasethi angama-23 wezincwadi ezijwayelekile zokusebenza.

Onjiniyela bemishini abayi-6 abaqeqeshiwe nabaqinisekisiwe.
Isikhathi esiphelele sokuthunyelwa kwakuyizinsuku eziyi-15, ngokushesha u-40% kunesilinganiso somkhakha.

 


 

4. Izimpumelelo Zomsebenzi

4.1 Ukukhiqiza Ngempumelelo

Inkomba Ngaphambi Kwenguquko Ngemva kweNguquko Ibanga Lokuthuthukisa
Umthamo Wansuku zonke Womugqa Owodwa 800 izingcezu 1440 izingcezu 80% ukwanda
Isikhathi Sokushintsha Imodeli 120 imiz 18 imiz 85% yehla
Okukhiphayo kwe-Capita ngayinye 53 izingcezu / shift 128 izingcezu / shift inyuke ngo-141%.

 

4.2 Ukuthuthuka Kwekhwalithi Ye-Welding

  • Izinga elifanelekile le-3D + 2Ukuhlolwa kokuskena kwe-D kwenyukile kusuka ku-93.2% kuya ku-99.8%.

  • Ukuchezuka okujwayelekile kwamandla okushisela okubalulekile kwehle ngo-76% (kusuka ku-58N/mm² ukuya ku-14N/mm²).

  • Zuza u-100% we-SPC eku-inthanethi (Ukulawula Inqubo Yezibalo).

 

4.3 Izindleko-Ukuhlaziywa kwezinzuzo

Izindleko Imali Eyongiwe Yonyaka Isisekelo sokubala
Izindleko Zabasebenzi ¥2,160,000 Kwehliswe ama-welder angu-16 (-isistimu yeshift)
Ukulahleka Kwekhwalithi ¥785,000 Imikhiqizo engalungile yehliswe ngo-7.5%
Izindleko Zokusebenzisa Amandla ¥318,000 Ukuphathwa kwamandla okukhaliphile kunciphisa ukusetshenziswa kwamandla ngo-29%
Ingqikithi ¥3,263,000 Isikhathi sokukhokha sokutshala imali: izinyanga eziyi-18

 


 

5. Impendulo yomsebenzisi

5.1 Isitatimende Sekhasimende Esisemthethweni

"Lo mugqa wokukhiqiza awuhlangabezananga nama-KPI kuphela kodwa walethe izinzuzo ezintathu ezengeziwe:

  • Isinike amandla ukuthi sivikele inkontileka yomhlinzeki ekhethekile nomkhiqizi omkhulu we-EV.
  • Kuhlinzekwe ngedatha esekela ukuqaliswa kwezinqubo ezinelungelo lobunikazi eziyi-12.
  • Ibe ibhentshimakhi yohambo lwefekthri ehlakaniphile yenkampani yethu engumzali emhlabeni jikelele."

 

5.2 I-Outlook Yokusebenzisana Yesikhathi Eside-

  • Ngokusekelwe kule mpumelelo, ubudlelwano besu benziwa ngokusemthethweni:
  • 20+ imigqa eyengeziwe ehlelelwe u-2025.
  • I-Joint R&D ye-Cold Metal Transfer (CMT) yokushisela izingxenye ze-aluminium.
  • Co-ukusungulwa kwe-"Smart Manufacturing Joint Lab" ye-AI-eqhutshwa yi-AI yokulungiswa kokuqagela.
  • Ukudluliselwa kwamaklayenti kakade sekukhiqize ngaphezu kwezigidi ezingu-RMB ezingu-30 kuma-oda angaba khona.

 


 

6. Isiphetho: Ukugcwalisa Izidingo Ezingokwezifiso kungumgomo we-HAIFEI

HAI FEI METAL WELDING LEADER

I-HAIFEI ihlala izibophezele ekudaleni inani lamakhasimende! Siqala ngezidingo zakho:

  • Yiziphi izinto zokwakha ozidingayo ukuze ushisele?
  • Yiziphi izinqubo zokushisela ezidingekayo?
  • Ingabe udinga izixazululo ezizenzakalelayo, ukuhlanganiswa, noma i-turnkey?

Yabelana ngezidingo zakho, futhi i-HAIFEI izothuthukangokwezifiso imishini yokushisela ezenzakalelayoehambisana nezinjongo zakho. Siqondiswa umbono wethu "wokufaka isandla ekwandeni kwemboni yaseShayina," siphakamisa izindinganiso "zokubonga, ukwenza ngcono, ukucabangela abanye, futhi siwine-ukuwina ukubambisana," sinikezela ngobuchwepheshe bethu ekuthuthukiseni ubuhlakani bemboni yaseShayina!

 

Xhumana manje

 

 

Thumela ukuPhenya
Xhumana nathiUma unombuzo

Ungaxhumana nathi ngocingo, i-imeyili noma ifomu eliku-inthanethi elingezansi . Uchwepheshe wethu uzoxhumana nawe maduze .

Thintana manje!