Isingeniso: I-Evolution of Welding Technology
Emlandweni omude wemboni yokushisela, ukusungulwa kwezobuchwepheshe bekulokhu kulandela isimiso sikanxantathu wensimbi "sokunemba okuphezulu, ukusebenza kahle okusheshayo, izindleko eziphansi." Lapho izinqubo zokushisela zendabuko zihlangabezana nezidingo zokukhiqiza zezimboni ezisafufusa njengezimoto zamandla amasha kanye ne-precision electronics, ubuchwepheshe be-projection spot welding bubhala amazinga amasha emboni ngezinzuzo zawo zenqubo ezihlukile. Njengompetha ofihliwe emkhakheni wabashiseli bendawo be-MFDC abenziwe ngokwezifiso, i-HAIFEIimishini yokushisela indawo ye-projectionbayafakaza futhi bashayela le nguquko ethule kubuchwepheshe bokushisela ngokuphindaphinda okuqhubekayo kwezobuchwepheshe.
I. I-Technological Evolution Roadmap of Projection Spot Welding Machines
(1) Uguquko ukusuka Okuvamile-Inhloso kuya Kwesimo-Esicacisiwe
Kule minyaka eyishumi edlule, ukuvela kwezobuchwepheshe kweimishini yokushisela indawo ye-projectionubonise izici "zesimo-eqhutshwayo" ezihlukile. Emkhakheni wokukhiqiza izimoto, isivinini sokushisela sikhuphuke sisuka ku-30 saya ku-120 welds ngomzuzu; embonini ye-elekthronikhi enembile, ukunemba kokulawula ubukhulu bephoyinti le-weld kwephule umkhawulo ongu-0.1mm. Ngemuva kwale nqubekelaphambili kukhona ukuphindwaphindwa kwezinhlelo zokulawula ukusuka ku-PLC kuya ku-DSP, kanye nokweqa kwezinhlelo zochwepheshe bokushisela kusukela kumininingwane yolwazi kuye kuma-algorithms enethiwekhi ye-neural.
(2) Ukuthuthukisa Inguquko Yejika Lokusebenzisa Amandla
Ngokombiko wangonyaka wezi-2023 we-China Welding Association, ukusetshenziswa kwamandla kweyunithi{1}}kwesizukulwane esishaimishini yokushisela indawo ye-projectionlehle ngo-62% uma kuqhathaniswa neminyaka emihlanu edlule. I-HAIFEI's self-intelligent power regulations system ye-HAIFEI ingalawula iphutha lamandla asheshayo ngaphakathi ±3% ngokuqapha ukujiya kwempahla nesimo sobuso ngesikhathi{4}}sangempela. Lokhu kulawula okunembile akunciphisi ukusetshenziswa kwamandla kuphela kodwa futhi kwandisa ukuphila kwama-electrode izikhathi ezingu-2.3.
(3) I-Paradigm Shift Ekusebenzisaneni Komuntu-Komshini
Ukusebenzelana komsebenzisi kushintshile kusukela kuzinkinobho ezibonakalayo kuya kuzikrini zokuthinta zezimboni ezingu-10.1-intshi, futhi izilimi zokuhlela zishintshile zisuka kukhodi yobungcweti zaya emiyalweni enemifanekiso. Umkhiqizi ohamba phambili wezinto zikagesi zasekhaya wehlise isikhathi sokulungisa ipharamitha yenqubo ukusuka emahoreni ama-2 kuye kwayi-15 futhi imijikelezo yokuqeqeshwa kwemishini yacindezelwa ngama-70% ngemva kokusebenzisa isistimu eyenziwe ngokwezifiso ye-HAIFEI.
2. I-Fission-njengokunwetshwa Kwezimo Zokusebenza Kwemboni
(1) Inguquko yokushisela Ezimotweni Ezintsha Zamandla
Isikhwama sebhethri yesikhwama esinamandla sokushisela,projection spot weldingubuchwepheshe buthatha indawo ye-laser welding yendabuko. Umkhiqizi ohamba phambili webhethri uzuze-umthamo womugqa owodwa wansuku zonke wamayunithi angu-3000 kanye nezinga lokuphasa nge-weld elingu-99.997% ngemva kokwamukela isistimu-yesiteshi ye-HAIFEI eyenziwe ngokwezifiso. Lokhu kuphumelela kuvela ekuchazeni kabusha inqubo yokushisela{6}}yethusi{6}}izinsimbi ezingafani ze-aluminium.
(2) Precision Revolution ku-Consumer Electronics
Uma izindlebe ze-TWS zidinga amaphuzu angu-8 wokushisela afanayo eringini yensimbi enobubanzi bangaphakathi obungu-3mm, izinqubo zokushisela zendabuko ziyawa. Imojula ye-HAIFEI encane ye-HAIFEI{3}}egxile ekushiseni, ehlanganiswe nesistimu yokubeka izinto ezibonakalayo, ilawula ukuwohloka kokushisela ngaphakathi kuka-5μm, okulingana no-1/14 ububanzi boboya bomuntu.
(3) Ukuthuthukiswa Kokukhiqiza Okuhlakaniphile Ezimpahleni Ezimhlophe
Umkhiqizi othile we-air conditioner ubone ukwehliswa ngo-18%-kwezindleko zokukhiqiza zeyunithi ngayinye ngemva kokwethulaprojection spot weldingemgqeni wabo wokukhiqiza insimbi, ngenxa yobuchwepheshe bokunxeshezelwa kwengcindezi ye-HAIFEI. Lobu buchwepheshe bulungisa ngokuzenzakalelayo ukucindezela kokushisela ngokusekelwe ekulimaleni kwezinto, kusimamise izinga lokuphasa lokushisela okuhlukile kweshidi elingu-0.8mm nensimbi egoqwayo engu-1.2mm{3}}engaphezulu kuka-99.5%.
III. Umthetho Wokusinda Enkathini Yokwenza Ngokwezifiso
(1) Ukukhula Okuvelele Kokungafunwa-Okungajwayelekile
Ucwaningo lwamabhizinisi angu-327 akhiqiza e-Yangtze River Delta luthole ukuthi ama-72% adinga izixazululo zokushisela ezingokwezifiso. Ipulatifomu yokuklama eyimojuli ye-HAIFEI ingalawula izindleko zokuguqulwa kwamamodeli ajwayelekile ziye ku-35% wesilinganiso semboni, nemijikelezo yokulethwa efinyeziwe ibe yizinsuku zokusebenza eziyi-7.
(2) Isizindalwazi Solwazi Lwenqubo
I-HAIFEI isungule isizindalwazi esikhulu kunazo zonke sepharamitha yokushisela embonini, equkethe izixazululo zenqubo yezinhlanganisela zezinto ezingaphezu kuka-1200. Lapho inkampani yedivayisi yezokwelapha idinga ukushisela i-0.3mm titanium alloy ku-PEEK polymer, onjiniyela bebengakwazi ukushayela ngokuqondile futhi balungise-amasethi angu-37 wamapharamitha aqinisekisiwe kusukela kusizindalwazi.
(3) Isandiso Esiqondile Sochungechunge Lwesevisi
Kusukela ekuqinisekisweni kwenqubo yokushisela kuya ekucubunguleni ithiphu le-electrode ngokwezifiso, isistimu yesevisi yomjikelezo wokuphila ophelele eyakhiwe yi-HAIFEI inyuse Ukusebenza Okuphelele Kwezisetshenziswa (OEE) komkhiqizi wezingxenye zezimoto kusuka ku-68% kuya ku-89%. Ngemuva kwaleli khono lesevisi kukhona ukubambisana okujulile phakathi kwethimba lezobuchwepheshe labantu abangu-200 kanye nohlelo oluhlakaniphile lokusebenza nolokulungisa.
IV. Iphuzu Lethiphu Yezobuchwepheshe Leshumi Leminyaka Elilandelayo
(1) Ukuqamba Okusha Okuphoqelelwe Isayensi Yezinto
Ngokwamukelwa kwezinto ezintsha ezifana nezinhlanganisela ze-carbon fibre kanye-ne-aluminium enamandla-ama-magnesium alloys, ukulawula ukushisa{2}}indawo ethintekile kuzoba ukhiye wempumelelo. I-HAIFEI's pulsed medium medium-ubuchwepheshe befrikhwensi ngaphansi kokuhlolwa bunganciphisa ukufaka ukushisa ngo-40% kuyilapho igcina amandla okushisela.
(2) Ukuqaliswa Kokusebenza Kwe-Digital Twin Technology
Ngokwakha imodeli yamawele edijithali yenqubo yokushisela, isistimu yokugunyazwa ebonakalayo ye-HAIFEI inganciphisa isilingo-kanye{1}}nezindleko zamaphutha ngo-82%. Umkhiqizi wezingxenye ze-aerospace uqedele ukuqinisekiswa kwenqubo ezinyangeni ezintathu esebenzisa le sistimu, umsebenzi owawuzothatha iminyaka emibili ngokwesiko.
(3) Ukukhetha Okungagwemeki Kokukhiqiza Okuzinzile
I-EU esanda kumiswa "Amazinga Okusebenza Amandla Okushisela" izoqhuba umjikelezo omusha wokushintsha kabusha ubuchwepheshe. Isizukulwane sesine se-HAIFEI-isistimu yokonga yamandla{2}}yehlisa{3}}ukusetshenziswa kwamandla kokulayisha kube ngu-0.5kW ngedivayisi yokuphinda uthole amandla, okulingana ne-1/8 yezinto ezisetshenziswayo zendabuko.
Isiphetho: Value Reconstruction of Welding Technology
Ngomongo wenkathi yokukhiqiza ehlakaniphile, imishini yokushisela indawo yokuqagela kudala yadlula -imishini yokucubungula inhloso eyodwa futhi iguqukela ekubeni yizinhlelo zobunjiniyela bokuxhumanisa isayensi yezinto, ubuchwepheshe bokulawula, nezinqubo zokukhiqiza. Ukunamathela kwe-HAIFEI emzileni "wokwenza izimo zobuchwepheshe" kuchaza kabusha uchungechunge lwenani lokushisela{2}}lokuguqula abakhiqizi bezinto zokusebenza babe abahlinzeki bezixazululo zenqubo yokukhiqiza. Ngenkathi isilinganiso senzuzo yomkhakha sihamba cishe ku-5%, lezo zinqubo eziyinhloko ziyazi-indlela yokubhala amanani okukhula angaphezu kuka-15% ngokusungula izinto ezintsha zobuchwepheshe. Lesi mhlawumbe isambulo esikhulu kunazo zonkeprojection spot weldingubuchwepheshe bunikeza imboni: ekuguquguqukeni okunembayo kokukhiqiza, umsele wangempela uhlale wakhelwe phezu kwezidingo zangempela zeshabhu yomsebenzisi.
