Le phrojekthi ibandakanya iklayenti elingumkhiqizi we-compressor wefriji ehamba phambili e-China, elinamandla okukhiqiza ayizigidi ezimbalwa ngonyaka. Njengoba ibhekene nokuncintisana kwemakethe okuqinile, iklayenti lalihlose ukwethula{1}}isistimu yokushisela ezenzakalelayo yolayini ukuze ifinyelele esiphethweni-sokuqeda{3}}ukuqeda ukuzenzakalela kuzo zonke izinqubo ezingu-10, kusukela ekushiselweni kwegobolondo eliphansi ukuya ekushiseleni ikhava evikelayo.
Umgomo wawuwukunciphisa kakhulu ukuthembela emsebenzini wezandla, ukuthuthukisa ikhwalithi yokushisela, nokuthuthukisa ukusebenza kahle kokukhiqiza. Ngemva kwemizuliswano eminingi yokuhlolwa kobuchwepheshe nokuhlolwa kwabahlinzeki, inkampani yethu ekugcineni yakhethwa njengomhlinzeki wekhambi{1}}lokuzenzakalelayo elingajwayelekile lokuqhubekisela phambili ngokuhlanganyela le phrojekthi yokushisela okuzenzakalelayo.
I. Isendlalelo somsebenzisi kanye Nezimfuneko
1. Ingemuva elifushane lomsebenzisi
Iklayenti lingumkhiqizi we-compressor wasekhaya ohamba phambili, onemikhiqizo esetshenziswa kakhulu eziqandisini zasendlini namafriji. Iqhutshwa ukukhula kwesidingo semakethe kanye nezinqubomgomo zokukhiqiza ezihlakaniphile zikazwelonke, inkampani ibilokhu ithuthukisa kancane kancane i-automation emigqeni yayo yokukhiqiza ekhona. Kodwa-ke, ingxenye ye-welding isathembele kakhulu ekusebenzeni okwenziwa ngesandla, iba yibhodlela eliyinhloko elivimbela ukusebenza kahle okuphelele.
2. Uhlolojikelele Lwezimfuneko Zomsebenzisi
①Izinselele Umsebenzisi Abhekane Nazo
- Izindleko Eziphakeme Zabasebenzi: Izinqubo zokushisela zendabuko zazincike kochwepheshe abanamakhono, ababenezinga eliphezulu lenzuzo kanye nemijikelezo yokuqeqeshwa emide.
- Ikhwalithi Yokushisela Engahambisani: Ukushisela okwenziwa mathupha kube lula ezicini ezifana nesimo nokukhathala, okuholela ekushintshashintsheni kwamazinga okukhubazeka komkhiqizo.
- Ukusebenza Kahle Kokukhiqiza: Okukhiphayo-okukodwa kukhawulwe ngabasebenzi, okwenza kube nzima ukuhlangabezana nesidingo ngezikhathi zama-oda aphezulu.
- Izingcuphe Eziphakeme Zokuphepha: Ukusebenza{0}}kumazinga okushisa aphezulu kudale izingozi zokuphepha, kanye nezigameko ezivamile zokulimala{1}okuhlobene nomsebenzi.
②Okulindelwe Umsebenzisi Kokuzenzakalelayo-Okungajwayelekile
Iklayenti lithemba ukuthi sizolungisa isistimu yokushisela edidiyelwe kakhulu, eguquguqukayo, futhi ehlakaniphile egcwele-enomugqa wokushisela ozishintshayo, onezidingo ezithile kanjena:
- Izidingo zokusebenza:Ukumboza izinqubo ezingu-9 eziyinhloko ezihlanganisa ukushisela unyawo lwegobolondo eliphansi, ukushisela isihlalo se-spring seat, i-process tube welding, i-suction pipe welding, i-dicharge pipe welding, i-process tube bending, ukugoba ubakaki & welding, i-terminal welding, kanye nokushisela ikhava yokuvikela.
- Ukusebenza Okuqondisiwe:Thola{0}}umugqa owodwa ophumayo Wokukhulu noma okulingana nama-compressor housings angu-450 ngehora.
- Izinga Lekhwalithi:Ukuzuza izinga lokuphasa nge-welding lika-Greater noma elilingana no-99.5%, ngemithungo yokushisela ehambisanayo ne-GB/T 985 esezingeni likazwelonke.
- Isidingo Sokuhambisana:Sekela ukushintshwa okusheshayo kwamamodeli wemikhiqizo emi-3 noma ngaphezulu, okuhambisana nokuthuthukiswa komkhiqizo okuzayo.
- Umsebenzisi-Ukuxhumana Okunobungane:Ifakwe isikhombikubona sokusebenza esibonakalayo kanye nesistimu yokuxilongwa kwamaphutha ukuze kube lula ukugcinwa nokuphathwa kwansuku zonke.
II. Ukuthuthukiswa Kwesixazululo Esenziwe Ngokwezifiso
1. Inqubo Yedizayini Engokwezifiso
Ithimba lethu lephrojekthi lenze{0}}ngokujulile{1}}ocwaningweni lwesayithi endaweni yekhasimende, liphenya kabanzi ngokugeleza kwenqubo yokukhiqiza ekhona kanye nesakhiwo. Ngokusekelwe emaphuzwini obuhlungu angempela eklayenti, samukele umqondo wokuklama oyimojuli futhi saqhubekisela phambili umsebenzi olandelayo ngezigaba:
- Ukuthuthukiswa Komzila Wenqubo:{0}}kuphinde kwalandelanisa ukuhleleka nobudlelwano obunengqondo bezinqubo ezihlukahlukene zokushisela ukuze kuqedwe izenzo ezingafuneki.
- Ukuhlela Indlela Yerobhothi: Kusetshenziswe-amarobhothi ama-axis welding ayisithupha abhangqwe namasistimu wokubeka umbono we-laser ukuze kuqinisekiswe ukunemba nokuzinza kwe-welding.
- Ukuthuthukiswa Kwesistimu Yokulungisa: Idizayinelwe ngokushesha{{0}izinguquko ezishintshayo zezindawo ezihlukene zokushisela ukuze kufinyelelwe{1}}ukuhambisana kwamamodeli amaningi.
- Ukuhlanganiswa Kwesistimu Yokulawula: Kusungulwe inkundla yokulawula emaphakathi ye-PLC + ye-HMI{1}}yokuhlanganisa{1}}konke kanye nokutholwa kwedatha.
- Izindlela Zokuvikela Ukuphepha: Kusetshenziswe izinyathelo zokuphepha eziningi ezihlanganisa izindawo zokuvikela amakhethini, izinkinobho zokumisa izimo eziphuthumayo, nama-alamu avuzayo.
2. Umphumela Owenziwe ngokwezifiso
Okokugcina okulethiwe{0}}isistimu yokushisela ezenzakalelayo yolayini egcwele yayinezindawo zokusebenza ezizimele ezingu-9, ezihlanganisa amamojula asebenzayo amaningi njengokushisela, ukugoba, nokuhlola. Zonke izingxenye ezibalulekile ezisetshenziswa imikhiqizo eyaziwa emhlabeni wonke (isb., amamotho e-Yaskawa, izinzwa ze-Keyence, izinhlelo ze-Panasonic servo) ukuze kuqinisekiswe ukuzinza nokuqina kwesistimu. Umugqa wonke unezici:
- Okuzenzakalelayo Okuphakeme:Ukusebenza okungenamuntu kuzo zonke izinqubo ngaphandle kokulayisha/ukukhipha.
- Ukukhiqiza Okuguquguqukayo:Ukushintsha okusheshayo phakathi kwamamodeli e-compressor ahlukene ngokushintsha uhlelo.
- Ukuqapha Okuhlakaniphile:Yakhelwe-ku-interface ye-MES ukuze-ilayishwe ngesikhathi sangempela idatha yokukhiqiza ohlelweni lwe-ERP yeklayenti.
- Idizayini Yokuhlaza Namandla{0}Yonga:Isebenzisa-imithombo yamandla ekonga amandla okushisela namasistimu okupholisa ajikelezayo ukuze kwehliswe ukusetshenziswa kwamandla nezindleko zokusebenza.
III. Inqubo Yokulethwa Kwephrojekthi
1. Ukubonisa Ukwamukelwa Kwefekthri
Lapho iphrojekthi isiqediwe, iklayenti lihlele ukwamukelwa ngokuhlanganyela okubandakanya abameleli abavela eminyangweni yezobuchwepheshe, yokukhiqiza, kanye nekhwalithi. Ukusebenza kwesistimu kuye kwahlaziywa ngokuphelele ngokuhlolwa kokusebenza okuqhubekayo okulingiswayo, ukuhlolwa kwamasampula ashiselwe, kanye nemibukiso yokusebenza kwesixhumi esibonakalayo. Iklayenti lincome kakhulu ukusebenza kwethu ekushiseleni ukunemba, ukulawula isikhathi somjikelezo, nokuzinza kwemishini, futhi lasayina isiqinisekiso sokwamukela ngaso leso sikhathi.
2.{1}Kusayithi Lokulungisa Amaphutha Nokuqeqeshwa Kokulethwa
Ngemva kokuba okokusebenza kufikile endaweni yeklayenti, inkampani yethu ithumele ithimba lonjiniyela abangochwepheshe ukuze -ifake isayithi futhi ilungise iphutha, isekela iklayenti ngokugcwele emisebenzini elandelayo:
- Ukufakwa Kwezisetshenziswa Nokusebenza: Kuqedwe-ukuhlanganiswa kwelayini okuphelele nokuxhumeka kukagesi ezinsukwini ezi-3.
- Ukuthuthukiswa Kwepharamitha Yenqubo: I-welding current eshintshiwe, i-voltage, namanye amapharamitha asuselwa kuzici zempahla yekhasimende.
- Ukuqeqeshwa Kokusebenza Kwabasebenzi: Kwenze ukuqeqeshwa okujulile kwezinsuku ezi-2 okuhlanganisa ukusebenza kwemishini, ukuhlola kwansuku zonke, nokuxazulula izinkinga eziyisisekelo.
- I-Trial Run & Handover: Iqale ngokusemthethweni ukusebenza kwesilingo, isebenza ngokuqhubekayo amahora angu-72 ngaphandle kwezinkinga, futhi ekugcineni yaphumelela isibuyekezo sokugcina seklayenti ngokushelela.
Lonke iphrojekthi, kusukela ekusayinweni kwenkontileka kuya ekusebenzeni ngokusemthethweni, kuthathe izinsuku ezingama-65 kuphela, cishe ngama-20% amafushane kunesilinganiso semboni.
IV. Umbukiso Wemiphumela Yephrojekthi
1. Idatha Yokuthuthukisa Ukuphumelela Kokukhiqiza (Uma iqhathaniswa Neyendabuko)
| Imethrikhi | Traditional Manual Line | Ulayini Ozenzakalelayo | Ukuthuthukiswa |
| Okukhiphayo-Okukodwa | ~2,000 amayunithi/ukushintsha | ~3,600 amayunithi/ukushintsha | +80% |
| Isikhathi Somjikelezo | 12 imizuzwana/iyunithi | 8 imizuzwana/iyunithi | -40% |
| Abasebenzi ngomugqa ngamunye | 12 abantu/umugqa | 2 abantu/umugqa | -83% |
2. Idatha Yokuthuthukisa Ikhwalithi Ye-Welding
| Imethrikhi | Traditional Manual | Isistimu ezenzakalelayo | Ukuthuthukiswa |
| Welding Pass Rate | 96.2% | 99.7% | +3.5 iphesenti amaphuzu |
| Ukuvumelana Kwe-Weld | ±1.2mm | ±0.3mm | Kuthuthuke ngo-75% |
| Isilinganiso sokusebenza kabusha | 3.8% | 0.3% | Kwehliswe ngo-92% |
3. Izindleko{1}}Ukuhlaziywa kwezinzuzo
- Ukonga Okuqondile Kwabasebenzi: Cishe isigidi esingu-1.5 RMB/ngonyaka ezindlekweni zabasebenzi zongiwa ngomugqa ngamunye wokukhiqiza.
- Ukwehliswa Kwezindleko Zekhwalithi: Ngaphezulu kwe-800,000 RMB/ngokwehliswa konyaka ekusebenzeni kabusha nokulahlekelwa okulahliwe okubangelwa ukukhubazeka kokushisela.
- Isikhathi Sokubuyisela Imali: Isamba sokutshalwa kwezimali kwempahla besilinganiselwa ezigidini ezi-5 zama-RMB, nesikhathi sokukhokha esilindelwe cishe izinyanga eziyi-14.
- Izinzuzo Ezibanzi: Izindleko zokusebenza sezizonke zehle ngamaphesenti angaphezu kwama-25, okukhuphule kakhulu ukusabela kwekhasimende emakethe.
V. Ukuhlola Umsebenzisi
1. Impendulo yomsebenzisi
"Ukuqaliswa ngempumelelo kwale phrojekthi-ye-line automated welding egcwele akusisizanga nje ukuthi sifinyelele izinjongo zethu zokunciphisa izindleko kanye nokwenza ngcono ukusebenza kahle kodwa futhi kukhuphule izinga lethu lokukhiqiza elihlakaniphile ngaphakathi embonini. Isixazululo esinikezwe inkampani yakho sihambisana eduze nezidingo zethu zangempela. Amathuluzi asebenza ngokuzinzile anekhwalithi enhle kakhulu yokushisela, futhi impendulo yakho yesevisi iyashesha futhi ithembekile. Unguzakwethu othembekile."
- Inhloko Yomnyango Wokukhiqiza, Umkhiqizi we-Compressor
2. I-Outlook Yokubambisana{1}}Nesikhathi Eside Nezincomo
Iklayenti lizwakalise inhloso yalo yokujulisa ubudlelwano bokusebenzisana nenkampani yethu, lihlela ukuthuthukisa nokwenza ngokuzenzakalelayo yonke imigqa yalo yokukhiqiza eminyakeni emibili ezayo. Ngaphezu kwalokho, iklayenti litusa ngenkuthalo izixazululo zethu zokuzenzakalela kwabanye abakhiqizi embonini, lisiza amabhizinisi amaningi akhiqizayo ukuthi athuthuke endleleni yawo eya ezinguqukweni ezihlakaniphile.
Isiphetho
Njengoba igagasi le-Industry 4.0 liqhubeka nokuthuthuka, i-automation, digitalization, kanye nobuhlakani sekuphenduke izitayela ezingenakugwenywa ekuthuthukisweni kokukhiqiza.
Ukuqaliswa ngempumelelo kwale phrojekthi ye-compressor yesiqandisi egcwele-ye-line automated welding project alethi nje kuphela izinzuzo ezibalulekile zezomnotho nezenhlalo ekhasimendeni kodwa futhi kunikeze inkampani yethu ulwazi olubalulekile emkhakheni{1}}wokuzenzakalelayo okungajwayelekile.
Ngokuzayo, sizoqhubeka nokujulisa ubungcweti bethu bokukhiqiza okukhaliphile, sihlinzeka ngezixazululo ezisebenza ngokuzenzakalelayo, ezizinzile, nezisimeme zamabhizinisi amaningi, kube nesandla ekuguqulweni kwe-'Made in China' ibe 'I-Intelligently Made in China'!
