I-Industry Application Panorama ye-Low Energy Capacitor Discharge Welding: I-Seven Core Scenarios

Isingeniso

Ngo-2023, usayizi wemakethe yomhlaba wonke welow energy capacitor discharge weldingidlule izigidigidi eziyisi-8.5 zamadola aseMelika, kanti imboni yezimoto zamandla entsha ibalwa ku-42% wesidingo kanye nomkhakha we-aerospace uzuze izinga lokukhula lama-37%. E-Tesla's Shanghai Gigafactory, ulayini wokukhiqiza webhethri owodwa ufakwe amayunithi angama-48 we-low energy capacitor discharge welding, ofinyelela isivinini sokukhiqiza samathebhu ama-3 weld ngomzuzwana. Enqubweni yokukhishwa kwesikhumba yendiza enkulu yaseChina i-C919,low energy capacitor discharge weldingifake ngempumelelo esikhundleni se-30% yama-rivets endabuko, yazuza ukwehlisa isisindo ngo-15%. Le datha iveza ukuthi i-low energy capacitor discharge welding, nayoi-millisecond{0}}izinga lokulawula amandlafuthiukuhambisana-okuningi, isiyinsiza eyinhloko-ekukhiqizweni okusezingeni eliphezulu. Lesi sihloko sixazulula ngokuhlelekile izimo zohlelo lokusebenza kanye nempumelelo yezobuchwepheshelow energy capacitor discharge weldingezimbonini eziyisikhombisa.

I. Imboni Yezimoto Ezintsha Zamandla: I-Cornerstone Yokukhiqiza Ibhethri Lamandla

1. Welding of Core Battery Pack Components

Ukushisela ithebhu:

• Izimo zohlelo lokusebenza: 18650/4680 amabhethri angamacylindrical, uxhumano lwethebhu yebhethri ye-blade

Amapharamitha wobuchwepheshe:

Isimo semboni: Ngemuva kokuthi i-CATL yethule-isizukulwane sesihlanulow energy capacitor discharge welding, izinga lokuvuthwa kwe-welding ithebhu likhuphuke laya ku-99.99%.

2. Ukuxhuma Komzimba Okungasindi

• I-aluminium alloy frame welding:
• Kuthathwe ubuchwepheshe be-double-pulse waveform ukuze kuxazululwe inkinga yokuqhekeka okushisayo kwama-alloys angu-6000-series aluminium.
• Isicelo kumugqa wokushisela umzimba we-Tesla Model Y:
• Amandla e-weld anyuke ngo-40%
• Ukusebenza kahle komugqa wokukhiqiza kuthuthuke ngo-25%

II. Imboni ye-Consumer Electronics: Umnakekeli Wokukhiqiza Okunembile

1. Welding of Micro-Components

Izimo zohlelo lokusebenza:

Idatha evela ku-Apple's supply chain enterprise: Ngemva kokwamukelalow energy capacitor discharge welding, izinga lokungasebenzi kahle komkhiqizo lehlile lisuka ku-500PPM laya ku-20PPM.

2. Ukuxhumana Okuguquguqukayo Kwebhodi Lesifunda

• Ukuphumelela kwinqubo yokushisela ye-FPC:
• Kusungulwe{0}}ikhanda le-welding elingaxhunywanga ukuze kugwenywe ukulimala kokucindezeleka komshini.
• Icala le-Huawei lefoni egoqekayo ye-hinge welding:
• Ithole ukwehluleka okungu-zero ekuhlolweni kokugoqa okungu-80,000.

III. Imboni ye-Aerospace: Ukuxhumana Okuthembekile Ngaphansi Kwezimo Ezidlulele

1. Welding of Aerospace Fuel Systems

• Izinselelo zobuchwepheshe:
• I-Welding ye-titanium alloy izacile-amapayipi anezindonga (ubukhulu bodonga 0.3mm)
• Ukulawulwa kwamandla endaweni ye-vacuum
• Izixazululo:
• Igumbi lokushisela lokuvikela igesi elingasebenzi
• Isistimu yesinxephezelo yengcindezi eguquguqukayo (ukunemba ±2N)
• Imphumelelo embonini: Izinga lokufaneleka kokushisela lamapayipi erokhethi e-Long March 5 lenyuke lafinyelela ku-99.97%.

2. Ukulungiswa kwe-Aero-Izinsimbi Zenjini

• Ukulungisa{0}}ama-alloy blade aphezulu:
• Ubuchwepheshe bokufaka amandla egrediyenti obumukelwe ukuze kulawuleke ukushisa-indawo ethintekile<50μm.
• Izindleko zokunakekela zohlobo oluthile lwenjini yezempi zehliswe ngo-60%.

IV. Imboni Yedivayisi Yezokwelapha: Isiqinisekiso Sokuphepha Sempilo Nempilo

1. Ngokunemba Welding of Izimila

Izinhlelo zokusebenza ezijwayelekile:

• Icala elivela ku-Medtronic: Impilo yokukhathala yemikhiqizo eshiselwe inyuke yaba imijikelezo eyizigidi eziyi-10.

2. Ukwenziwa Kwezinsimbi Zokuhlinza Ezihlasela Kancane

Welding of Da Vinci izingxenye irobhothi okuhlinzwa:

• Kufinyelelwe ukuxhumana okuthembekile kwezintambo zensimbi ezingu-Φ0.15mm.
• Amandla okushisela afinyelele ku-98% wezinto eziyisisekelo.

V. Umkhakha Wamandla Omusha: Ukusekelwa Kwezobuchwepheshe Kwezinguquko Ezikuhlaza

1. Ukwenziwa Kwemojula ye-PV

Ukuxhumana okubalulekile okungafani:

Inzuzo yomkhakha: Ukusebenza kahle kokushisela komugqa wokukhiqiza we-GW kukhuphuke ngo-40%, futhi izindleko nge-kilowatt-ngehora zehliswe ngo-0.02 yuan.

2. Welding of Hydrogen Fuel Cell Bipolar Plates

Ukuphumelela ezinseleleni zobuchwepheshe:

• Ukushisela okustakiwe kwamapuleti ensimbi engenasici angu-0.1mm (izendlalelo ezingu-30)
• Ukulawulwa kwe-welding deformation<0.05mm
• Ukufaka isicelo kulayini wokukhiqiza weToyota Mirai: Izinga leziqu zokuvala lenyuke lafinyelela ku-99.8%

VI. Imboni Yokukhiqiza Imishini Yasekhaya: Izisetshenziswa Eziyinhloko Zokuthuthukisa Okuhlakaniphile

1. Welding of Key Compressor Components

I-Copper-i-aluminium yokushisela ngokuhlanganyela:

Kuthuthukiswe amakhanda okushisela akhethekile e-CuAl-8.

Idatha yohlelo lokusebenza evela ku-Gree Electric:

Ukumelana nokushisela kwehliselwe ku-5μΩ

Ukusebenza kahle kwamandla kwemishini kuthuthukiswe ngamabanga angu-0.5

2. Ukushiselwa kwezinzwa ze-Smart Home

Ukupakishwa kwezinzwa zokushisa ezincane kanye nomswakama:

I-laser eyakhiwe{0}}iyasizwalow energy capacitor discharge weldingubuchwepheshe.

Ukunemba kokulawula ubukhulu be-weld ±10μm.

VII. Imboni Yezokuthutha Ezitimeleni: I-Techological Innovation for Heavy-Duty Connection

1. Welding of Aluminium Alloy Vehicle Bodies

• Ukuxhumana kwezingxenye ezinkulu zesakhiwo:
• Kuthuthukiswe i-150kA{1}}yezinga eliphezulu{2}manje eliphansi lokushisela i-capacitor yokukhipha amandla.
• Isicelo ku-CRRC Qingdao Sifang:
• Isisindo somzimba wemoto sehliswe ngo-18%
• Amandla okushisela anyuke ngo-35%

2. Ukulungiswa Kwezingxenye Ze-Pantograph

• Ukushisela isisekelo sethusi se-carbon sliding plate:
• Ubuchwepheshe bokulawula okokufaka kwamandla ngokushesha.
• Ukushisa kwe-welding{0}}kuthinte ukujula kwendawo<0.1mm.

Isiphetho

Inikwe amandla ngulow energy capacitor discharge welding, iqembu lobuchwepheshe bomkhathi lithuthukise ngempumelelo inqubo yokushisela amathangi kaphethiloli wesathelayithi, lehlisa isisindo sesakhiwo ngo-22% ngenkathi ikhulisa amandla okushisela ngama-40%. Ibhizinisi elihamba phambili lebhethri lamandla, ngokwethula i-welding yokukhipha i-capacitor yamandla aphansi ehlakaniphile, inyuse isivinini sokushisela ithebhu ukuze sibe amasekhondi angu-0.25 indawo ngayinye, ngomugqa owodwa{4}}umthamo wokukhiqiza wonyaka owedlula u-20GWh. Lezi zimo ziqinisekisa ukuthi kusukela ezingxenyeni ze-microelectronic kuya kumishini ye-aerospace, kusukela kumishini yezokwelapha kuya kwezokuthutha zikaloliwe,low energy capacitor discharge weldingyakha kabusha uhlelo lwesimanje lokukhiqiza ngokusebenzisa{0}}impumelelo yezinhlangothi ezintathuukunemba kokulawula amandla, ububanzi bokuhambisana kwezinto, futhiukujula kokuzivumelanisa nezimo. Ngokuhlanganiswa kobuchwepheshe be-inthanethi be-5G + yezimboni, isizukulwane esilandelayo-esihlakaniphilelow energy capacitor discharge weldingizofinyelela ukuthuthukiswa kwe-leapfrog ekuzithuthukiseni kwepharamitha yenqubo-yokuzenzela kahle, ukuzihlonza kohlobo lwesici{1}}, kanye nokuzixilonga kwesimo semishini{2}}, kufaka umfutho omusha kokuthi "Made in China".

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