I-Diffusion Welding Technology Iguqula Kanjani Ukuxhunywa Kwebhethri Yamandla Amasha

Oct 07, 2025

Shiya umlayezo

Isingeniso
Ngokuthuthuka okusheshayo kwezimoto ezintsha zamandla nezimboni zamabhethri okugcina amandla, ukuxhumana okuguquguqukayo, njengezingxenye ezibalulekile zokuqhuba ngaphakathi kwamaphakethe ebhethri, kunekhwalithi yokushisela ethinta ngokuqondile ukusebenza nokuphepha komkhiqizo. I-Polymerama-welders wokusabalalisasebeyimishini eyinhloko yokuxazulula izinselele zokushisela ekuxhumekeni okusha kwebhethri yamandla ngenxa yamakhono abo asebenzayo nanembile. Lesi sihloko sihlaziya izinzuzo zabo zobuchwepheshe kanye nenani lemboni ngokusebenzisa izimo ezingokoqobo.

 

I. Amaphuzu Obuhlungu Bemboni kanye Nokuphumelela Kwezobuchwepheshe

  • Izixhumanisi eziguqukayo zebhethri zamandla amasha ngokuvamile zisebenzisa amabhasi e-copper noma izinto ze-aluminium foil. Izindlela zokushisela zendabuko (ezifana ne-TIG welding, resistance welding) zivame ukubhekana nezinkinga ezilandelayo:
  • Ukukhubazeka kokushisela: Amazinga okushisa aphezulu abangela kalula i-oxidation yezinto, ukuqhekeka kwendawo ye-weld, okuthinta ukuhamba namandla esakhiwo;
  • Izinkinga zokuphumelela: Imisebenzi eyenziwa ngezandla inamazinga aphezulu amaphutha, okwenza kube nzima ukuhlangabezana nezidingo zokukhiqiza ngobuningi;
  • Ukungahambisani kahle kwempahla: Ukushisela izinsimbi ezingafani (njengethusi ne-aluminium) kukhiqiza kalula amakhompiyutha ama-brittle, kunciphisa ukwethembeka.
  • Amashisela e-polymer diffusion anika amandla ukuhlanganisa kwe-athomu endaweni okusebenzelana nayo ngethempelesha ephezulu nokucindezela, afinyelela{0}}i-state metallurgical bonding eqinile. Uma kuqhathaniswa nezinqubo zomdabu, azidingi ukuncibilika kwempahla, ukugwema izinkinga ze-oxidation ne-spatter, kuyilapho zisekela ukushisela okuzinzile kwezinto ezingafani njengethusi{2}}ithusi ne-aluminium{3}}nickel.

II. Ukuhlaziywa Kwekesi Lokusebenza Okusebenzayo

  • Ikesi 1: I-Aluminium{1}}I-Nickel Flexible Connection Welding
  • Ibhizinisi elisha lebhethri lamandla elidingekayo ukushisela ukuxhumana okuguquguqukayo okwenziwe ngamabha e-aluminium namashidi e-nickel. Ngenxa yomehluko omkhulu kuma-coefficients wokunwetshwa phakathi kwe-aluminium ne-nickel, ukushisela okujwayelekile kukhiqiza imifantu kalula. Ngokwethula amashisela e-polymer diffusion, kusetshenziswa ukwakheka kongqimba oluphakathi nendawo kanye nobuchwepheshe be-graphite mold clamping, azuze ngempumelelo:
  • I-Zero-i-spatter welding: Ayikho isendlalelo se-oxide kusixhumi esibonakalayo, amandla okushisela akhuphuke ngo-30%;
  • Ukukhiqizwa okuphumelelayo: Imishini eyodwa iqede ukushisela okungu-320 ngehora, izinga lokukhiqiza lifinyelela ku-99.5%.
  • Icala 2: I-Copper Busbar Flexible Connection Ukukhiqiza Okuzenzakalelayo
  • "I-Flexible Copper Busbar Automatic Cutting and Welding Machine" eyethulwe iWuxi HAIFEI ihlanganisa yonke inqubo yokondla, ukusika, nokushisela, ukufeza:
  • I-automation egcwele: Umuntu ongu-1 angasebenzisa amayunithi wemishini engu-2-3, ukusebenza kahle kukhuphuke izikhathi ezi-4 uma kuqhathaniswa nemisebenzi yezandla yendabuko;
  • Ukulawula okunembile: Lungisa izinga lokushisa (± 10 degree) kanye nengcindezi (80kN) ngohlelo lwe-PLC ukuze kuqinisekiswe ukushisela ukungaguquguquki.

 

III. Izinzuzo Zezobuchwepheshe kanye Nenani Lomkhakha

  • Ukuguquguquka kwezinto ezibonakalayo okuqinile: Isekela ukushiselwa kwezinsimbi ezihlukahlukene njengethusi, i-aluminium, ne-nickel, kulungele ikakhulukazi izidingo zokuxhuma izinto ezingafani kumabhethri amasha.
  • Ukusebenza kahle okuphezulu nokonga amandla: Isikhathi sokushisela sifinyelelwe kumasekhondi angu-30-60, ukusetshenziswa kwamandla kwehliswe ngo-20% uma kuqhathaniswa nezinqubo zendabuko.
  • Izinga elizinzile: Amandla ahlangene afinyelela ngaphezu kwama-90% wezinto eziyisisekelo, ukudlula ukuhlolwa kokuvuza kwe-helium ngezinga lokuvuza<0.02%.
  • Ukuthuthukiswa kwezindleko: Ukwehliswa kokusebenza kabusha nokulahlekelwa kwezinto ezibonakalayo, izindleko eziphelele zonyaka zehle ngo-15% -25%.

IV. Amathemba Ekusasa

  • Ngokukhula kwesidingo se-lightweight kanye ne-conductivity ephezulu embonini yamandla entsha, izimo zokusetshenziswa kwama-polymer diffusion welders zizokhula futhi. Isibonelo, emikhakheni efana nezingxenye ze-photovoltaic nezinhlelo zokugcina amandla, ukunemba kwazo okuphezulu nezici zokusetshenziswa kwamandla okuphansi kuzoba ukhiye ekuthuthukisweni kwezobuchwepheshe. Amabhizinisi angakwazi ukuphendula ngokuguquguqukayo kuzidingo zokushisela zenhlanganisela yezinto ezihlukene ngokusebenzisa okokusebenza okwenziwe ngokwezifiso (njengokwengeza izendlalelo eziphakathi nendawo, ukulungisa amamojula), ukubamba amathuba emakethe.
  • I-Polymerama-welders wokusabalalisaakuzona nje izinto ezintsha zobuchwepheshe ekushiseleleni ibhethri lamandla amasha kodwa futhi ziyithuluzi eliwumgogodla lokuthuthukisa ukuncishiswa kwezindleko zemboni kanye nokwenza ngcono ukusebenza kahle. Ngokukhetha kwesayensi kanye nokwenza ngcono inqubo, amabhizinisi angafinyelela impumelelo ephelele kwikhwalithi yokushisela, ukusebenza kahle, kanye nezindleko, afake umfutho omusha ekukhiqizeni okuhlakaniphile.

    Xhumana manje

     

     

Thumela ukuPhenya

Qala Iphrojekthi Yakho Yomshini Wokushisela nge-Haifei

Yabelana ngomdwebo wakho wocezu lokusebenza, impahla, isikhundla sokushisela, okukhiphayo okudingekayo, nezidingo zekhwalithi. I-Haifei izobuyekeza inqubo yakho yokushisela bese incoma i-welder yebhasi efanelekile, i-resistance welder, noma isixazululo esizenzakalelayo esizenzakalelayo.

Xhumana Nonjiniyela Wethu