Imishini Yokushisela I-Medium Frequency Spot Spot Ingakwenza Kanjani Ukukhiqiza Okunembayo Ekukhiqizeni Izinto Zasekhaya?

I. Ukuphumelela Kwezobuchwepheshe kanye Nokuguquguquka Kwemboni Yezishicileli Zendawo Yezikhathi Ezimaphakathi

IMedium Frequency Spot Welderyamukela ubuchwepheshe be-inverter engu-1-4kHz, ithola impendulo yamanje yezinga le-millisecond ngesistimu yokulawula yedijithali. Uma kuqhathaniswa nabashiseli be-AC bendabuko, kukhombisa izinzuzo ezine ezibalulekile ekukhiqizeni izinto zikagesi zasekhaya:

• Ukuzinza Kwe-Welding Kuthuthukiswe Ngokungaphezulu Kwama-50%:Okuphumayo kwe-DC okuyifrikhwensi emaphakathi kuqeda uziro-ukuphazamiseka kokuwela i-AC, okuholela ekusakazweni kokushisa okufanayo. Ekushiseleni amashidi e-aluminium angu-0.5mm wezifudumezi zesiqandisi, ukushintshashintsha kobubanzi be-nugget kulawulwa ngaphakathi kuka-±0.1mm, kugwema imifantu{4}}encane ebangelwa ukufakwa kokushisa okungalingani okuvela kumashisela okuvamile.
• Izindleko Zamandla Zehliswe ngo-30% -40%:Ubuchwepheshe bokuguqula imvamisa emaphakathi bukhuphula isici samandla sibe ngaphezu kuka-0.93. Idatha elinganisiwe ibonisa ukuthi lapho kushiselwa izingxenye zensimbi engagqwali zesicaciso esifanayo, ukusetshenziswa kwamandla kweyunithi yezishicileli zendawo ezivamile kungaphansi ngo-38% kunaleyo yabashiseli be-AC, kunciphisa kakhulu izindleko zokukhiqiza ezinkampanini zikagesi.
• Impumelelo ku-Welding Complex Materials: Ama-welder amabala aphakathi nendawoefakwe imininingwane yolwazi yepharamitha ehlakaniphile ingafanisa ngokuzenzakalelayo amajika okushisela ezintweni ezingafani njengethusi-insimbi ne-aluminium{1}}yensimbi engagqwali. Isibonelo, ekushiseleni i-magnetron kuma-microwaves, afinyelela ngempumelelo ukuxhumana okuthembekile phakathi kuka-0.3mm{4}}washidi ensimbi aphucwe nezingxenye zethusi ezimsulwa, amandla esixhumi esibonakalayo afinyelela ku-210MPa.
• Isikhathi Somjikelezo Wokukhiqiza Sikhuphuke ngo-25%:Isici esiqhubekayo sokuphuma kwe-DC se-medium frequency welding sivumela-iphoyinti elilodwa lesikhathi sokushisela ukuba sifinyezwe sibe ngu-8ms. Ngemuva kokuthi{3}}ibhizinisi le-airconditioning lethule ama-medium frequency spot welder, isivinini somugqa wokushisela kubakaki bangaphandle sikhuphuke sisuka ku-12 izingcezu/umzuzu saya kwezingu-15 ngomzuzu, ngokunyuka kwamandla ngonyaka ngamayunithi angu-200,000.

II. Izimo Zokusebenza Ezijwayelekile Ekwenziweni Kwezisetshenziswa Zasekhaya

(A) Ukwenziwa Kwengxenye Enembayo Yempahla Emhlophe

• I-Air Conditioner Compressor Welding:Ukusebenzisa i-adaptive pressure control technology yemedium frequency spot welders, lapho kushiselwa igobolondo lensimbi engu-1.5mm, kufinyelelwa isinxephezelo sengcindezi eguquguqukayo engu-±15%, kuqinisekiswe ukuthi ukumelana nokucindezela kwe-compressor kuhlangabezana nezinga lemboni elingu-4.2MPa.
• Ukwakhiwa kwe-Evaporator yesiqandisi:Ngezidingo ze-lap welding of 0.3-0.8mm aluminium fins, ii-medium frequency spot welder, ngokusebenzisa-imodi yokushisela i-pulse, inyusa izinga lokuphasa lisuka ku-92% liye ku-99.5% kumaqembu amaphoyinti wokushisela angama-600, kunciphisa kakhulu ingozi yokuvuza kwesiqandisi.
• Ukukhiqiza Izigubhu zangaphakathi Umshini Wokuwasha:Ekushiseleni izimbambo ezingama-430 zensimbi engagqwali zangaphakathi zokuqinisa isigubhu, umsebenzi oqhubekayo wokulawula wamanjei-medium frequency spot welderinqoba ngempumelelo ithonya lokuguquguquka kokumelana nezinto ezibonakalayo, ukuzinzisa amandla e-weld nugget tensile ngaphezu kuka-850N, ngaphandle kokuqhekeka ngemva kokuhlolwa kokuphelelwa amanzi emzimbeni okungu-100,000.

(B) Ukuxhunywa Kwengxenye Eyinhloko Yempahla Yasekhishini

• I-Range Hood Impeller Assembly:Kusetshenziswa ijika lamanje elinesitebhisi lokushisela ifrikhwensi emaphakathi, ekuxhumaniseni ishidi lensimbi eligoqiwe elingu-0.8mm{1}}kanye nengxenye ye-aluminium engu-2mm, linqamula ibhodlela lobuchwepheshe lapho ukushisela okuvamile kukhiqiza khona kalula amaphutha e-porosity, okulawula ukuchezuka kwebhalansi okuguquguqukayo ngaphakathi kuka-0.5g·mm.
• I-Rice Cooker Inner Pot Welding:Okwamabhodwe angaphakathi-ezendlalelo ensimbi ahlanganisiwe (insimbi engagqwali-i-aluminium-yensimbi engagqwali),i-medium frequency spot welder, ngokusatshalaliswa kwamandla okunembayo, kwenyusa amandla ebhondi ye-interlayer kuya ku-18MPa futhi kuthuthukisa ukusebenza kahle kwe-thermal ngo-30%.
• Ukulungiswa kwe-Oven Heating Element:Isebenzisa-imodi yamanje ephezulu-yemodi yamanje ye-medium frequency spot welder, ixhuma ngokuthembekile izintambo zokushisisa ze-nickel-i-chromium alloy nobakaki phakathi kwamasekhondi angu-0.3, enokumelana nokuxhumana okuzinzile ku-50μΩ±5%, iqinisekisa amahora angu-2000 wokusebenza okuqhubekayo ngaphandle kokuguga.

(C) Ukukhiqizwa Okukhaliphile Kwempahla Yasekhaya Encane

• Ukufakwa kwe-Thermostat yegedlela likagesi:I-medium frequency spot welder isebenza ngokubambisana nesistimu yokubona komshini ukuze ifinyelele ukushisela okunembile kwe-nickel engu-1.2mm{1}}amashidi ethusi aphucwe kanye nama-ceramic substrates, anokubekezelela kwedayamitha ye-weld elawulwa ngaphakathi ±0.05mm kanye nokunemba kwempendulo yokulawula izinga lokushisa efinyelela ku-±1℃.
• Vacuum Cleaner Motor Housing Ukuvala uphawu:Ekushiseleni indawo okuqhubekayo kwamashidi ensimbi angu-0.6mm, isistimu yokushisela imvamisa emaphakathi, ngokusebenzisa i-algorithm yesinxephezelo sokunqwabelana kokushisa, iqeda ukuthambisa okuyisisekelo okubangwa ukushisela okuqhubekayo, futhi ukungangeni komoya kwendlu kuphumelela ukuhlolwa kwengcindezi engu-50kPa.
• I-Air Fryer Basket Welding:Ukuze uthole-iphoyinti lokushisela izintambo ezingu-Φ1.2mm zensimbi engagqwali, i-medium frequency spot welder ithuthukisa ama-electrode ayindilinga, ifinyelela{2}}isivinini esiphezulu ngemizuzwana engu-0.2/iphoyinti, futhi ikhulise umthwalo webhasikidi{4}}ukuthwala amandla ukusuka ku-8kg ukuya ku-15kg.

III. Izikhombisi-ndlela Zokuthuthukiswa Kwezobuchwepheshe kanye Nokwakhiwa Kwenani Lomkhakha

(A) Izinselele Zamanje Zokusebenza

• Izidingo Ze-Ultra-Zezinto Zokushisela Ezincane:Izinga lokuphasa nge-welding yezingxenye ze-elekthronikhi ezinembayo ngaphansi kuka-0.1mm lidinga ukunyuswa lisuka ku-95% liye ku-99.9%.
• Izindleko Zokuthuthukisa Ezihlakaniphile:Intengo yemishini ehlanganiswe nokuhlolwa kombono kanye namamojula we-IoT iphakeme ngo-40% kunemodeli eyisisekelo.

I-Process Standardization Bottleneck:Imininingo egciniwe yepharamitha yokushisela yezigaba ezihlukene zezinto zikagesi azikakawakhi amazinga ahlanganisiwe embonini.

(B) Izindlela Zokusungula Kwezobuchwepheshe

• Uhlelo Lokuthuthukisa Inqubo ye-AI:Yakha isistimu yokufunda ejulile{{0}esekelwe{1}}ezikhiqizayo{1}yepharamitha ye-medium frequency welding. Isibonelo, inkampani eyodwa, ngokuqeqeshwa kwedatha enkulu ngekhwalithi yokushisela, yafinyeza umjikelezo wokulungisa amapharamitha wokuthuthukiswa komkhiqizo omusha ukusuka emahoreni angu-72 kuya kumahora angu-2.
• Idizayini yesisetshenziswa se-Modular:Yethula inkundla yokushisela imvamisa emaphakathi evumela ukushintshwa okusheshayo kwamakhanda okushisela namamojula wamandla, okuvumela imishini efanayo ukuthi ihambisane nohlu oluphelele lwezidingo zokucubungula kusuka kuzingxenye ze-elekthronikhi ezingu-0.1mm kuya ku-3mm izingxenye zesakhiwo.
• I-Green Manufacturing Technology:Qamba futhi uthuthukise amanzi-apholile ama-medium frequency transformer, wehlise izinga lokushisa ngesikhathi sokusebenza okuqhubekayo ukusuka ku-45℃kuya ku-25℃, futhi ukhulise ukonga kwamandla ukuya ku-94%.

Isiphetho

Ngaphansi kwezitayela ezintsha zokusetshenziswa kwezindlu ezihlakaniphile nemishini yezempilo,Medium Frequency Spot Welderszithuthukisa ukukhiqizwa kwezinto zikagesi zasekhaya ekunembeni okukhulu, ukusebenza kahle okuphezulu, kanye nokufaneleka kwemvelo okwengeziwe ngokusungula izinto ezintsha zobuchwepheshe. Idatha yemboni ikhombisa ukuthi usayizi wemakethe wemishini yokushisela amabala aphakathi nendawo yemishini yasendlini yeqa i-CNY eyizigidi eziyizinkulungwane ezingama-2.5 ngo-2023, futhi kulindeleke ukuthi igcine izinga lokukhula elihlanganisiwe lonyaka elingaphezu kuka-12% eminyakeni emihlanu ezayo. Emabhizinisini okukhiqiza izinto zikagesi zasekhaya, ukwazi ukuthuthuka kobuchwepheshe be-medium frequency welding ezindaweni ezinjengokujoyina izinto ezingafani kanye -nokucubungula ukunemba okuncane akusona nje isilinganiso esibalulekile sokuthuthukisa ukuncintisana komkhiqizo kodwa futhi kuyi-pivot ebalulekile yokufeza ukuguqulela ekukhiqizeni okuhlakaniphile. Ngokudidiyelwa okujulile kwe-5G+Industrial Internet, abashiseli bamabala aphakathi nendawo bamiselwe ukudlala indima ebaluleke kakhulu ekuguqukeni kwedijithali embonini yezinto zikagesi zasekhaya.

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