Isingeniso
Emkhakheni wezimboni,Ama-Welders we-Energy Storage Spot Projectionzisetshenziswa kakhulu ekushiseleni insimbi ngenxa yokusebenza kahle kwazo okuphezulu kanye nezici zokonga-zici. Ikhwalithi yokusebenza kwe-welding ithinta ngokuqondile ukuthembeka komkhiqizo nokusebenza kahle kokukhiqiza. Lesi sihloko sigxile ezinkomba zokuhlola eziyinhloko ze-Energy Storage Spot Projection Welders, ihlaziya izindlela zesayensi zokwahlulela ukusebenza kokushisela kusukela kukhwalithi yokushisela kuya ekuzinzeni kwemishini.
I. Ukubukeka Kwe-Weld kanye Nezakhiwo Zemishini: Ukwahlulela Okuyisisekelo Okunembile
1.Ukuhlola Okubonwayo
Bheka ukuthi indawo yokushisela ibushelelezi yini, ayinamifantu, izimbotshana, noma isifafaze ngeso lenyama noma ngengilazi ekhulisayo. Uma umbala we-weld ungalingani noma une-depressions esobala, kungase kubonise amandla okushisela anganele noma ukucindezela okungavamile kwe-electrode. Isibonelo, uma ushisela insimbi engagqwali, uma i-weld ibonakala insundu ngokumnyama esikhundleni sesiliva{2}}mhlophe, ngokuvamile ibonisa i-oxidation ngenxa yezinga lokushisa elidlulele.
2.Isivivinyo Sezinyembezi/Sonta
Ekuhloleni-okungonakalisi, faka i-screwdriver phakathi kwezinsimbi ezimbili ezishiselwe bese usebenzisa ingcindezi (2.5-3.5 mm gap). Uma i-weld ingahlukani, ibonisa amandla afanelekayo. Ukuhlola okulimazayo kubandakanya ukudabula mathupha noma ukusonta i-weld ukuze ubuke ukuthi indawo ephukile iyisicaba futhi ayiqhekeki. Le ndlela ifanele ukuqinisekiswa kwenqwaba encane kodwa idinga ukunakwa ekucacisweni kokusebenza ukuze kugwenywe ukugwetshwa kabi.
3.Ukuhlolwa kwe-Tensile kanye ne-Shear
Sebenzisa isihloli samandla esishiselayo ukuze usebenzise i-tensile noma i-shear force ku-weld, ukurekhoda inani lamandla lapho kwehluleka. Isibonelo, amandla okugunda ebhondi yebhola legolide kudingeka afinyelele ku-50-80 cN, kuyilapho amandla okushuga wamashisela esakhiwo somzimba akufanele abe ngaphansi kuka-300 MPa. Ukuqhathanisa idatha nezindinganiso zemanuwali zemishini kungahlola ngokunembile ukwethembeka kwe-weld.
II. Ukuqina Kwepharamitha Yenqubo: Isiqinisekiso Esiyinhloko Sekhwalithi Ye-Welding
1.Electrode Pressure Control
Ingcindezi ye-electrode ye-Energy Storage Spot Projection Welders idinga ukulungiswa okuguquguqukayo okusekelwe ekugqimeni kwempahla nobulukhuni. Isibonelo, ipuleti elincane elingu-1mm lidinga ingcindezi engu-500-800N, kuyilapho ipuleti lensimbi elingu-5mm lidinga u-5000-6000N. Ukucindezela okuncane kakhulu kubangela kalula ukushisela okungamanga, kuyilapho okuningi kakhulu kungase kudilize ukuqagela, okudinga ukulawulwa kwe-loop evaliwe ngezinzwa zokucindezela komoya noma amasistimu e-servo.
2.Isikhathi Sokukhipha Nokumatanisa Kwamanje
Isikhathi sokukhipha ngokuvamile siyimizuzwana engu-0.001-0.02 futhi sidinga ukulungiswa okudidiyelwe nge-welding current. Isibonelo, lapho ushisela izinto eziphezulu ze-thermal conductivity (ezifana ne-aluminium), kuyadingeka ukunciphisa isikhathi sokukhipha kanye nokwandisa ukuminyana kwamanje ukuze kugwenywe ukushisa okusheshayo; kuyilapho izinto eziphansi ze-thermal conductivity (njengensimbi engagqwali) zidinga isikhathi eside sokukhipha ukuze kuqinisekiswe ukuhlanganiswa okwanele.
3.Izinto ze-Electrode kanye Nesimo Sokugqoka
Izinto ze-Electrode (ezifana nama-alloys ethusi, i-chromium zirconium yethusi) zidinga ukulinganisa ukuguquguquka nokumelana nokugqoka. Njalo hlola ukuthi ingabe umumo wethiphu ye-electrode uba buthuntu ngenxa yokuguga nokuthi ingabe ingaphezulu lihlanzekile futhi alinazo yini izendlalelo ze-oxide. Isibonelo, lapho ushisela izingxenye ze-elekthronikhi ezinembayo, amathiphu e-electrode adinga ukugcina isimo esiphucuziwe ukuze kuncishiswe isipatha.
III. Isimo Sokusebenza Kwezisetshenziswa: Izinkomba Eziyinhloko-Zokusebenza Kwesikhathi Eside
I-1.I-Capacitor Energy Storage kanye Nempumelelo Yokukhipha
Umthamo we-Capacitor kanye ne-voltage yokushaja ithinta ngqo ukushisa kwe-welding. Isibonelo, isistimu yokugcina amandla engu-400F capacitor inganikeza ukuminyana kwamandla okuphezulu, ifanele ukushiselwa kwepuleti eliwugqinsi. Ukuncipha kokusebenza kahle kokukhishwa (okufana nokuguga kwe-capacitor) kubangela ukushintshashintsha kwamandla okushisela, okudinga ukutholwa okuvamile kokumelana kwangaphakathi kwe-capacitor kanye nezinga lokubola kwamandla.
2.Isekhethi Yomoya Nozinzo Lwesistimu Yokudlulisa
Ukushintshashintsha komfutho womoya noma ukuvuza kwesekhethi yomoya kungabangela ukuchezuka komfutho we-electrode. Isibonelo, lapho umfutho womthombo womoya unganele, ama-electrode awakwazi ukusebenzisa ukucindezela okumisiwe, futhi ama-welds athambekele ekuqhekekeni. Kunconywa ukulinganisa kwanyanga zonke kwezinzwa zomfutho womoya kanye nokuhlolwa kokuvalwa kwesekethe yomoya.
3.Ukuqapha ku-inthanethi kanye nokuhlaziywa kwedatha
I-Modern Energy Storage Spot Projection Welders ifakwe ukuqapha ukumelana okunamandla, izinzwa zokususwa kwama-electrode, njll., ezingaqoqa idatha yamanje, ukucindezela, kanye nezinga lokushisa ngesikhathi sangempela-ngesikhathi sokushisela. Isibonelo, ngokuhlaziya amajika okushintsha ukumelana, kungakhathaliseki ukuthi izifunda ezimfushane noma ukuthintana okungalungile kwenzeka ngesikhathi sokushisela kungabonakala, okuvumela ukulungiswa kwepharamitha okufika ngesikhathi.
IV. Imvelo Nokuzivumelanisa Nezinto: Okungezona{1}}Izici Zangaphandle Ezinganaki
1.I-Workpiece Surface Treatment
Amabala kawoyela namafilimu e-oxide akhulisa ukumelana nokuxhumana, okudinga ukuhlanzwa nge-ultrasonic noma ukwelashwa ngamakhemikhali ngaphambi kokushisela. Isibonelo, lapho ushisela amapuleti ensimbi anama-galvanized, ama-zinc layer oxides adinga ukususwa ukuze kugwenywe ukushisela okungamanga.
2.Ukuvumelana kwe-Metal Welding Okungafani
Okokushisela kwensimbi okungafani okufana ne-aluminium-ithusi nensimbi{1}}insimbi engagqwali, ingcindezi ye-electrode nesikhathi sokulahla kudinga ukuthuthukiswa ukuze kulinganiswe umehluko wokunwebeka okushisayo. Isibonelo, ingcindezi ye-electrode ohlangothini lwe-aluminium ingaba phezulu kancane kunasohlangothini lwethusi ukuze kuncishiswe ingcindezi yokushisa ephakathi kobuso.
Isiphetho
Ukuhlola ukusebenza kokushisela kweAma-Welders we-Energy Storage Spot Projectionkudinga ukucatshangelwa okuphelele kwekhwalithi yokushisela, imingcele yenqubo, isimo semishini, kanye nezici zemvelo. Ngokuhlolwa kwesayensi kanye{1}}nokuqapha kwesikhathi sangempela, akukhona nje kuphela ukuthi ukukhubazeka kokushisela kungase kutholakale Ngesikhathi, kodwa amapharamitha wezisetshenziswa nawo angathuthukiswa ukuze kuthuthukiswe ukusebenza kahle kokukhiqiza nokuthembeka komkhiqizo. Emabhizinisini aphishekela{3}}ukukhiqiza kwekhwalithi ephezulu, ukusungula uhlelo lokuhlola ukusebenza kahle kuyisinyathelo esibalulekile sokuqinisekisa ukuzinza kwekhwalithi yokushisela.
