Isingeniso
Embonini yokukhiqiza,imishini yokushisela amabala aphakathi nendawozingenye yemishini ewumgogodla, futhi ukusebenza kwazo kuthinta ngqo ukusebenza kahle kokukhiqiza kanye nekhwalithi yomkhiqizo. Kodwa-ke, amabhizinisi amaningi awakunaki ukunakekelwa kwansuku zonke, okuholela ekuhlulekeni njalo kwemishini, ukwehla kwekhwalithi yokushisela, ngisho nezingozi zokuphepha. Lesi sihloko sizohlaziya amaphuzu abalulekile okunakekelwa kwansuku zonke kwemishini yokushisela amabala aphakathi nendawo ngokombono osebenzayo, ukusiza abasebenzisi ukuphatha okokusebenza ngokwesayensi nokunciphisa izingozi zesikhathi sokuphumula.
I. Electrode Maintenance: "Umugqa Wokuqala Wokuvikela" wekhwalithi yokushisela
- Ama-Electrodes ayizingxenye zemishini yokushisela amabala aphakathi nendawo athintana ngqo ne-workpiece, futhi isimo sawo sithinta ngqo imiphumela yokushisela. Ukugcinwa kwansuku zonke kufanele kugxile kumaphuzu amabili alandelayo:
Ukuhlanza Ubuso Nokugqoka: Ngemva kokusetshenziswa ngakunye, susa isipatha sokushisela nama-oxide endaweni ye-electrode usebenzisa ibhulashi lentambo yethusi noma i-sandpaper ecolisekileyo ukuze uqinisekise ukuhamba kahle. Uma i-electrode igugile kakhulu (ububanzi buncishiswe ngaphezu kuka-10%), yishintshe ngokushesha ukuze ugweme i-welding ebonakalayo ebangelwa ukuthintana kabi.
- Ukuhlola I-Symmetry: Amathiphu e-Electrode adinga ukugcina izimo ezilinganayo (ezifana nezindawo eziyisicaba noma eziyindilinga). Uma kwenzeka ukuguga okungalingani, sebenzisa amathuluzi akhethekile ukuwagqokisa ngokulinganayo eduze kwe-eksisi ukuvimbela amandla angalingani ngesikhathi sokushisela.
II. Ukuhlolwa Kwesistimu Yokupholisa: "Ulayini Wokuphila" Wokuvimbela Ukushisisa Okudlulele
Imishini yokushisela amabala aphakathi nendawo ikhiqiza ukushisa okukhulu ngesikhathi sokusebenza, futhi ukwehluleka kwesistimu yokupholisa kungenye yezimbangela eziyinhloko zokulimala kwemishini. Ukunakekelwa kwansuku zonke kufanele kufake:
- Ikhwalithi Yamanzi Nokuqapha Ukugeleza: Hlola i-pH yamanzi okupholisa nsuku zonke (kunconyiwe 6.5-7.5) kanye nokusebenza (<50μs/cm) to avoid corrosion and clogging. If water temperature exceeds the set value, shut down immediately for troubleshooting.
- Ukuhlanza Irediyetha: Hlanza amaphiko erediyetha ngomoya ocindezelwe masonto onke, futhi ukhiphe izihlungi zokuhlanza nge-ultrasonic nyanga zonke ukuze unciphise umthelela wokunqwabelana kothuli ekusebenzeni kahle kokukhipha ukushisa.
III. Ukuhlolwa Kokuxhuma Kagesi: "Iphuzu Eliyinhloko" Lokuqeda Izingozi Zokuphepha
- Uhlelo lukagesi lwemishini yokushisela amabala aphakathi luyinkimbinkimbi, futhi ukuxega noma ukuguga kungase kubangele amasekhethi amafushane noma ngisho nemililo. Izincomo zesondlo:
- Ukuqiniswa Kolayini: Njalo hlola izintambo zikagesi kanye noxhumo lokulawula ukuze uqinisekise ukuthi aluxegi noma alugqwalile. Uma kutholakala izintambo eziveziwe, zishintshe ngokushesha.
- Ukuhlolwa Kwe-Insulation: Sebenzisa i-megohmmeter njalo ngenyanga ukuze uhlole ukumelana nokufakwa kwama-transformer nezingalo ze-electrode. Uma inani lokumelana lingaphansi kwezinga (isb, 5MΩ), vala ukuze ulungiswe.
IV. Ukugcotshwa Nokuhlanza: "I-Lubricant" Iqinisekisa Ukunemba Komshini
- Izingxenye ezihambayo njengamasilinda neziqondiso zemishini yokushisela amabala aphakathi nendawo zidinga ukugcotshwa okuvamile ukugwema ukunamathela noma ukuguga.
- I-Lubrication Frequency: Hlola izinga likawoyela wephampu yokugcoba ngokuzenzakalelayo nsuku zonke, wengeze ngokuzenzela i-molybdenum disulfide grease (NSK#2) masonto onke, futhi uhlole ubuqotho bekhava evikelayo evikelayo nyanga zonke.
- Ukuhlanza Izinsiza: Sula umzimba womshini ngemva kokuhlinzwa ngakunye ukuze ususe ama-chips ensimbi; gxila ekuhlanzeni izindawo ezivame ukunqwabelana uthuli njengezifeni zokupholisa kanye nezindawo zokushisela ukuvimbela uthuli ukuthi luphazamise ukusebenza kwemishini.
V. Ukunakekela Okuvamile: "Umthetho Wegolide" Wokulondolozwa Okuvikelayo
- Ukugcinwa njalo kwemishini yokushisela amabala aphakathi nendawo kudinga ukwenziwa ngendlela ehlelekile:
- Ukuhlola Kwanyanga zonke: Linganisa imingcele yokushisela, ingcindezi yesistimu yokupholisa yokuhlola, futhi ubuyekeze amarekhodi okugcinwa kwemishini.
- Ukulungiswa kabusha Kwaminyaka Yonke: Ochwepheshe abangochwepheshe kufanele bahlakaze amathuluzi, bahlole izingxenye ezibalulekile njengama-transformer namabhodi okulawula amakhulu, futhi babuyisele izingxenye zokuguga.
Isiphetho: Ukunakekela kuwukutshalwa kwezimali ezinzuzweni, hhayi ukusetshenziswa kwezindleko
Ukugcinwa kweimishini yokushisela amabala aphakathi nendawoakuyona nje inkinga yobuchwepheshe kodwa futhi iyingxenye esemqoka yokulawula izindleko zebhizinisi. Ngokulungiswa kwansuku zonke kwesayensi, akukhona nje kuphela ukuthi impilo yemishini inganwetshwa ngaphezu kuka-30%, kodwa amazinga okufaneleka komkhiqizo angaphinde azinziswe ezingeni lokuma lemboni lika-99.6%.
