Okukabili-Isixazululo Somshini Wokushisela we-Head Nut Capacitor Discharge

Ekwenziweni kwezimoto ezintsha zamandla kanye-nemishini esindayo, ikhwalithi yokujoyina yezingxenye ze-chassis idlala indima ebalulekile kukho konke ukuphepha kwemoto kanye{1}}nokuqina{1}}kwesikhathi eside. Njengoba izidingo zemboni zokusebenza kahle nokungaguquguquki ziqhubeka nokwanda, izindlela zokushisela zekhanda elilodwa{3}}kancane kancane ziye zabonisa ukulinganiselwa, ikakhulukazi ezinsizeni ezikabili-zezinhlelo zokushisela amantongomane lapho izingqinamba zokukhiqiza ziba sobala kakhulu.

Ukuze kubhekwane nalezi zinselele, i-Wuxi Haifei Intelligent Equipment Co., Ltdisixazululo somshini wokushisela owenziwe ngokwezifiso we-dual{0}}head nut capacitor dischargekumkhiqizi ohamba phambili wezingxenye ze-chassis yemoto kagesi. Le phrojekthi igxile ekuthuthukiseni ukusebenza kahle kokukhiqiza, ukusimamisa ikhwalithi ye-weld, kanye nokwenza kube lula ukulandela ngomkhondo idatha yokushisela. Ngokuqinisekiswa kwenqubo ehlelekile kanye nokwenza kahle kwesakhiwo, isixazululo sizuze ukuma okuvunyelanisiwe kanye nokushisela kanyekanye kwamantongomane akabili, okuthuthukise kakhulu ukusebenza komkhiqizo kukonke komugqa wokukhiqiza wekhasimende.

Lesi sihloko sethula umbono ophelele wephrojekthi, ohlanganisa isizinda samakhasimende, izinselele zobuchwepheshe, ukwakhiwa kwezixazululo, kanye nemiphumela yokuqalisa. Ihlinzeka ngemininingwane esebenzayo engasebenza njengesithenjwa esibalulekile kubakhiqizi abahlola izinto zokushisela zokushisela{1}}ezimbaxambili ze-head nut capacitor.

1. Isizinda Semboni kanye Nezimpawu Zomkhiqizo

Ikhasimende elibandakanyekayo kule phrojekthi ngumkhiqizi osebenza ngokukhethekile ezingxenyeni ezibalulekile zesistimu ye-chassis yemoto kagesi. Imikhiqizo yabo eyinhloko ihlanganisa amalungu ahlukene, izingalo zokulawula, kanye nozimele abancane-izingxenye ezithwala imithwalo emikhulu yesakhiwo futhi ngenxa yalokho zidinga ukusebenza kokushisela okuthembeke kakhulu.

Iqhutshwa ukukhula okusheshayo kwemakethe yezimoto zikagesi, isidingo sokukhiqizwa kwekhasimende sikhule kancane kancane. Le nkampani okwamanje isebenza ngamanani wokukhiqiza wonyaka cishe500,000 amasethi ezingxenye zesakhiwo se-chassis, nezinhlelo zokwandisa okwengeziwe.

Ngaphansi kwalezi zimo zokukhiqiza, imishini yokushisela ekhona kancane kancane yaba enganele ukusekela izikhathi zomjikelezo ezidingekayo. Ikakhulukazi, inqubo{1}}yokushisela amantongomane ekabili yethule izinselele zokusebenza. Ukushisela kwekhanda okukodwa{3}}kwakudala kwakudinga ukushisela okubili okulandelanayo ucezu ngalunye lomsebenzi, ukukhulisa isikhathi sokuphatha nokwenza ikhwalithi yokushisela engaguquki kube nzima kakhulu ukuyinakekela.

2. Imikhawulo Ebalulekile Yendlela Yokukhiqiza Ekhona

Phakathi nesigaba sokuqala sokuhlola indawo, ithimba lonjiniyela lenze ukuhlola okuningiliziwe komugqa wokukhiqiza wekhasimende. Kuhlonzwe izithiyo ezimbalwa zokusebenza, zonke eziye zagqama kakhulu ngaphansi{1}}izimo zokukhiqiza umthamo ophezulu.

• Ukungasebenzi Kwe-Welding Okwanele Ukudala Amabhodlela Okukhiqiza

Inqubo ekhona yokukhiqiza yekhasimende incike-ekushiseni kwe-head capacitor discharge projection ukuze kuqedelwe{1}}izinto ezimbili zokushisela amantongomane. Intongomane ngayinye ibidinga umjikelezo wokushisela ozimele, okuholela ezikhathini eziphelele zomjikelezo ngokuvamile ezisukela phakathi kwamasekhondi angu-9 kuya kwangu-11 ucezu lokusebenza ngalunye.

Njengoba amanani okukhiqiza akhula, ukumane ungeze imishini eyengeziwe kwakungesona isisombululo esimeme. Imishini eyengeziwe yandisa utshalomali olukhulu, yadla indawo ethe xaxa yaphansi, futhi yadinga ama-opharetha abengeziwe, ekugcineni yakhuphula izindleko zokusebenza ngaphandle kokuthuthukisa ngokulinganayo indlela osebenza ngayo.

Lapho izikhathi zomjikelezo wokushisela zingahambelani kahle nezinqubo ezikhuphuka nomfula, izikhathi zokulinda zanda, kunciphisa ukusebenza kahle konke komugqa wokukhiqiza.

• Ikhwalithi Yokushisela Engahambisani Eholela Ezingozini Ezingenzeka

Imisebenzi yokushisela elandelanayo ngokwemvelo yethula ukuhlukahluka ngenxa yokubambezeleka kwesikhathi phakathi kokushisela nokuchezuka kokuma okuqongelelayo. Ukwengeza, ukugqokwa kwama-electrode kanye nokukhukhuleka kwepharamitha kuqhubekisele phambili nokufaka isandla ekuphambeni kwe-weld.

Ukukhathazeka ngekhwalithi okujwayelekile kufakiwe:

1. Ukwehluka kosayizi we-nugget ye-weld
2. Inhlanganisela engaphelele ngezikhathi ezithile
3. Ukuwa kwe-projection ngesikhathi sokushisela
4. Ukuguqulwa kochungechunge kuthinta ukunemba komhlangano

Njengoba kunikezwe ukuthi izingxenye ze-chassis ziyizingxenye zokuphepha zesakhiwo, noma yikuphi ukungahambisani kwe-weld kumelela ukukhathazeka okungenzeka kube nokwethenjelwa, okwenza ukufana kwe-weld kube isidingo esibalulekile.

• I-High Electrode Wear kanye Nokugcinwa Kaningi

Ngaphansi{0}izimo zokukhiqiza zomjikelezo ophezulu, ukuguga kwama-electrode kwenzeka ngokushesha. Ukugqoka kanye nokushintshwa kwe-electrode njalo kwandisa isikhathi sokuphumula futhi kunciphisa ukusetshenziswa komshini kukonke.

Ngaphezu kokulahlekelwa kokukhiqiza, izindleko zokusetshenziswa kwe-electrode zaqhubeka zikhuphuka, zibeka ingcindezi emizamweni yokulawula izindleko.

• Ukusebenza Okuyinkimbinkimbi kanye Nokuncika Okuphezulu Kubasebenzi Abanekhono

Izinto ezisetshenziswayo ezikhona zazidinga ukulungiswa okuningi okwenziwa ngesandla lapho zishintsha phakathi kosayizi abahlukene bamantongomane. Le nqubo incike kakhulu kulwazi lomsebenzisi futhi yethula ukuhlukahluka kunqubo yokukhiqiza.

Ngokuvamile kudingeka ama-opharetha amashaisonto elilodwa kuya kwamabili okuqeqeshwangaphambi kokufinyelela emazingeni okusebenza amukelekayo, ukudala izinselele zokusebenza ezindaweni ezinenzuzo yabasebenzi.

• Ukungabi ne-Welding Data Traceability

Ukukhiqizwa kwezimoto zesimanje kudinga ukulandeleka kokukhiqiza okuphelele kwejoyinti ngalinye elishiselwe. Kodwa-ke, imishini ekhona yayingenawo amandla okuthwebula nokugcina idatha yokushisela, okwenza kube nzima ukuhlangabezana nezidingo zekhwalithi zamadokhumenti kanye nokucwaninga.

Ngemva kokuhlonza izinselele zokusebenza, ikhasimende nethimba lonjiniyela ngokuhlanganyela lisungule uchungechunge lwezinjongo zobuchwepheshe ezihlanganisa ukukhiqiza, ikhwalithi, ukwethembeka, kanye{0}}nezindleko zokusebenza zesikhathi eside.

1.Ukufeza I-True Dual{1}}I-Head Synchronous Welding

Ikhasimende belidinga ukumiswa kanyekanye nokushiselwa kwamantongomane amabili phakathi komjikelezo owodwa. Inhloso bekuwukunciphisa isikhathi somjikelezo wokushisela isiqeshana ngasinye sokusebenza sibengaphansi kwamasekhondi angu-5, emele ukuthuthukiswa kokusebenza kahle okungaphezu kwe60%uma kuqhathaniswa nenqubo ekhona.

Ukwengeza, imishini edingekayo ukuze kugcinwe ukuzinza okuphezulu kokusebenza ukusekela imodeli yokusebenza laphoumqhubi oyedwa angaphatha imishini emibili kuya kwemithathu ngesikhathi esisodwa, ngaleyo ndlela kuncishiswe izidingo zabasebenzi.

2.Ukuqinisekisa Ikhwalithi Yokushisela Okuzinzile

Kwasungulwa izindinganiso eziqinile zekhwalithi ukuze kuqedwe izinkinga ezivamile zokushisela. Ikhasimende ligcizelele ukuthi ikhambi kufanele livimbele:

• Ukushisela okungaphelele
• Ukugoqa kokuqagela
• Ukulimala kwentambo
• Izinguquko ekubunjweni kwe-weld nugget

Lezi zidingo zibhekwa njengemibandela yekhwalithi eyisisekelo ekushiseleni kwengxenye yesakhiwo.

3.Ukunciphisa Imvamisa Yokulungisa kanye Nokuthuthukisa Ukwethembeka

Ikhasimende licele ukuthuthukiswa kokuqina kwesistimu yama-electrode ukuze kunwetshwe impilo yesevisi yama-electrode futhi kuncishiswe isikhathi sokulungiswa. Ngaphezu kwalokho, okokusebenza okudingekayo ukusekela amakhono okuxilonga okukude ukuze kunikwe amandla ukuxazulula izinkinga ngokushesha futhi kuncishiswe ukuphazamiseka kokukhiqiza okungahleliwe.

4.Ukwenza lula ukusebenza kanye nokusekela ukukhiqizwa kosayizi abaningi-

Uma kubhekwa ukwehlukahlukana kokucaciswa komkhiqizo, okokusebenza kwakudingeka ukusekela osayizi bamantongomane amaningi kusukelaM8 kuya kuM12, ngenkathi inika amandla ukukhumbula ipharamitha esheshayo ngezinhlelo ezisethiwe.

Amandla okushintsha ukulungiswa okusheshayo nawo ayedingeka ukuze kuncishiswe isikhathi sokushintsha nokugcina ukuguquguquka kokukhiqiza.

5.Ukunika amandla Ukulandeleka Kwenqubo Yokushisela Okugcwele

Ikhasimende belidinga{0}}ukuqapha kwesikhathi sangempela nokurekhodwa kwamapharamitha abalulekile wokushisela, okuhlanganisa:

• Amandla okushisela
• Isikhathi sokukhipha
• Ukumisa ukunemba

Yonke idatha eqoqiwe idinga ukugcinwa futhi yenziwe itholakale ukuze kulandelekeke kanye nezinjongo zokuphatha ikhwalithi.

Ngokulandela incazelo yezidingo zephrojekthi, ithimba lonjiniyela lenze isisombululo esihlelekile esisekelwe kubuchwepheshe be-capacitor discharge welding kanye nokusebenza okuqinisekisiwe ngezigaba eziningi zokuhlola.

I-1.Isigaba Sokuqinisekisa Inqubo: Ukusungula Imingcele Ye-Welding Ezinzile

Ngaphambi kokuba kuqale ukwenziwa kwemishini, kwenziwa ukuhlolwa okubanzi kokuqinisekiswa kwenqubo. Inhlanganisela yamapharamitha ehlukahlukene yahlolwa ukuze kutholwe izimo ezifanele zokushisela zempahla yekhasimende nezidingo zesakhiwo.

Amapharamitha wokuhlola angukhiye afakiwe:

• Amabanga kagesi wokushaja
• Ukulungiswa kwesikhathi sokukhipha
• I-Electrode force calibration
• Izilingo-eziningi zokushisela amantongomane

Ngokuhlola okuphindaphindiwe nokuhlolwa kwe-metallurgical kwama-weld nuggets, iwindi lepharamitha elizinzile lasungulwa. Lesi sigaba sokuqinisekisa sinciphise kakhulu ubungozi bokusebenzisa futhi sanciphisa umugqa wesikhathi wephrojekthi usuwonke.

2.Idizayini Yesakhiwo Sezisetshenziswa: Ukuthuthukiswa Kwesistimu Ekabili-Yokuvumelanisa Kwekhanda

Ngemva kokuqeda ukuqinisekiswa kwenqubo, ithimba lonjiniyela lakha isakhiwo sokushisela amakhanda esikabili-esikwazi ukusebenza ngokuvumelanisa.

Uhlelo luhlanganise ukulawulwa kwamandla okuvunyelanisiwe kanye nezindlela zokukhipha amandla ngesikhathi esisodwa, okuqinisekisa ukuthi womabili ama-welds akhiwa ngaphansi kwezimo ezifanayo.

Uma kuqhathaniswa nezinhlelo zokushisela ezilandelanayo, lo mklamo unciphise ukunyakaza okuphindaphindayo futhi wehlisa ukuchezuka kwendawo, okuholele ekuthuthukisweni okungaguquguquki kokushisela.

I-3.Ukuthuthukiswa Kwesistimu Yokulungisa: I-Modular Composite Fixture Design

Uma kucatshangelwa i-geometry eyinkimbinkimbi yezingxenye ze-chassis, uhlelo lwe-modular composite fixture lwaklanywa ukuthwala ukuqondiswa kokushisela okuningi kanye nokuhlelwa komkhiqizo.

Isistimu ye-fixture inikeze:

• Ukuhambisana nazo zombili izikhundla zokushisela ezivundlile neziqondile
• Ikhono lokuma elinembile
• I-modular shintsha ngokushesha{0}isakhiwo sezakhiwo

Ekusebenzeni okungokoqobo, isikhathi sokushintsha kwesimo besilawulwa ngaphakathi8 amaminithi, ithuthukisa kakhulu ukuguquguquka kokukhiqiza.

Ngemva kokwenziwa nokuhlanganiswa kwesistimu, ikhasimende lenze ukuhlolwa kokwamukela okuphelele ukuze liqinisekise ukusebenza ngaphansi kwezimo zokukhiqiza.

1.Imiphumela Yokuhlola Ukusebenza Okuqhubekayo

Ngesikhathi aUkuhlolwa kokusebenza okuqhubekayo kwamahora angama-24, okokusebenza kubonise ukusebenza okuzinzile nokuthembekile kuzo zonke izindlela zokuhlola.

Izinkomba zokusebenza ezibalulekile zifakiwe:

Le miphumela iqinisekise ikhono lesistimu lokugcina ukusebenza okuzinzile ezindaweni{0}}zokukhiqiza umthamo ophezulu.

2.Ekufakweni{1}Isayithi Nokwethulwa Kokukhiqiza

Ngemva kokulethwa, ithimba lonjiniyela liqede ukufakwa kanye nokugunyazwa endaweni yamakhasimende. Uhlelo lokuqeqesha oluhlelekile lwenziwa oluhlanganisa izinqubo zokusebenza, ukuphathwa kwepharamitha, nezinqubo zokunakekela ezivamile.

Ngemva kokuphothulwa kokuqeqeshwa, okokusebenza kwahlanganiswa ngokugcwele emgqeni wokukhiqiza futhi kwafakwa ngokusemthethweni ukusebenza ngaphakathiizinsuku ezintathu.

3.Impendulo Yekhasimende kanye Nokuhlola Ukusebenza

Ngemva kwesikhathi sokusebenza okuzinzile, ikhasimende lenze ukubuyekezwa kokusebenza kwangaphakathi futhi labika ukuthuthukiswa okuphawulekayo ezindaweni ezimbalwa.

Imiphumela ephawulekayo ifakiwe:

• Ukwenyuka okukhulu ekusebenzeni kahle kokukhiqiza
• Ukuvumelana kwekhwalithi yokushisela okuthuthukisiwe
• Ukusebenza komshini okwenziwe lula
• Umthwalo wokulungisa owehlisiwe

Lokhu kuthuthukiswa akugcini nje ngokuthuthukisa ukusebenza kokukhiqiza kwansuku zonke kodwa kuphinde kwaqinisa ikhono lekhasimende lokukala umthamo wokukhiqiza esikhathini esizayo.

Ngokusekelwe kokuhlangenwe nakho okutholwe kule phrojekthi, izindlela ezimbalwa zokukhetha ezibalulekile zingahlonzwa kubakhiqizi abahlela ukutshala imali-kumasistimu wokushisela ama-head nut.

1.Ukuqinisekiswa Kwekhono Leqiniso Le-Synchronous Welding

Lapho behlola izinketho zemishini, abakhiqizi kufanele baqinisekise ukuthi isistimu iyakusekela ukushisela okuvumelanayo kwangempela kunokushintshanisa-ukusebenza kwekhanda okukabili. Ukuvumelanisa kwangempela kuthinta ngokuqondile ukuvumelana kwe-weld kanye nokukhiqiza.

2.Ukutholakala Kwekhono Lokuqinisekisa Inqubo Efakazelwe

Abahlinzeki bemishini abathembekile ngokuvamile bagcina izinqubo zokuqinisekisa ezihlelekile ezikwazi ukuhlonza imingcele yokushisela ezinzile ngaphambi kokulethwa kwemishini. Leli khono linciphisa kakhulu isikhathi sokusebenza futhi likhuphule amazinga empumelelo yephrojekthi.

3.Usekelo Lokulandelelwa Kwedatha kanye Nokuhlanganiswa Kwesistimu

Njengoba ukukhiqiza kuya ngokuya kuba yidijithali, okokusebenza kokushisela kufanele kusebenze njengengxenye ye-ecosystem yokukhiqiza exhunyiwe. Amasistimu akwazi{1}}ukuqoqwa kwedatha yesikhathi sangempela kanye nokuhlanganiswa kwe-MES ahlinzeka ngezinzuzo zesikhathi eside-zokuphatha ikhwalithi nokusebenza obala.

Ezindaweni zokukhiqiza zesimanje, okokusebenza okujwayelekile kukodwa kuvame ukunganeli ukuhlangabezana nezidingo zezinhlelo zokusebenza zokushisela eziyinkimbinkimbi. Ngomklamo wobunjiniyela owenziwe ngokwezifiso kanye nokwenza kahle kwenqubo ehlelekile, abakhiqizi bangathuthukisa kakhulu kokubili ukusebenza kahle kokukhiqiza kanye nokuvumelana kokushisela.

Ukuqaliswa ngempumelelo kwalo msebenzi kukhombisa lokhoamasistimu wokushisela we-dual-head nut capacitor discharge projection awaxazululi imikhawulo yokukhiqiza evamile kuphela kodwa futhi asungula inqubo yokushisela enokwethenjelwa, esebenza kahle, futhi elandelekayo. Ngokuthuthukiswa kwamathuluzi abakhiqizi noma imigqa emisha yokukhiqiza, lolu cwaningo lwesibonelo luhlinzeka ngemininingwane ephusile yobuchwepheshe nokusebenza engasekela ukwenziwa kwezinqumo{1}}ezinolwazi.

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