Njengomshini wokushisela wesimanje wezimboni, ikhwalithi yokushisela indawo ithinta ngqo ukuthembeka komkhiqizo nokusebenza kahle kokukhiqiza. Kodwa-ke, abasebenzisi abaningi abasinaki isinyathelo esibalulekile sokuhlanza izinto zokusebenza ngaphambi kokushisela, okuholela ezinkingeni ezifana nekhwalithi yokushisela empofu kanye nokusheshisa ukugqokwa kwemishini. Lesi sihloko sihlola izimo zohlelo lokusebenza lweumshini wokushisela indawo, ihlaziya isidingo sokuhlanza izingcezu zokusebenza, futhi inikeza izincomo zendlela yokuhlanza esebenzayo.
Ama-workpieces ahlanzekile ayisisekelo sekhwalithi yokushisela
Umshini wokushisela amabala usebenza ngesimiso sokushisisa ukumelana, lapho ukudlula kwamanje ezindaweni ezithintana nakho kukhiqiza ukushisa ukuze kwakhe i-weld nugget. Uma ukungcola okufana nowoyela, izendlalelo ze-oxide, noma ukugqwala kukhona endaweni yokusebenza, ukumelana nokuxhumana kukhula kakhulu, okubangela izinkinga ezilandelayo:
- Ukungena Okungaphelele noma Ukushisela Okubuthakathaka: Izendlalelo zokungcola zivimbela ukuqhutshwa kwamanje okufanayo, okuholela ekushiseni kwendawo okwanele kanye namandla okushisela ancishisiwe.
- I-Spatter kanye ne-Porosity: Amafutha noma ama-oxide abola ngaphansi kokushisa okuphezulu, akhiqiza amagesi adala izimbotshana noma ama-spatter, okuthinta ukubukeka kwe-weld nokuvala.
- Amaphuzu Weld Angahambisani: Ukusatshalaliswa kokungcola okungalingani kuholela ekugxilweni kokushisa okungavamile, okubangela ukuhluka kosayizi wokushisela nokunciphisa ukufana komkhiqizo.
Isibonelo, lapho ushisela amashidi ensimbi anama-galvanized, ukwehluleka ukususa izinsalela ze-zinc kungabangela umhwamuko we-zinc ukuthi uphazamise isakhiwo se-nugget, okuholela ekuqhekekeni kwe-weld. Ngakho-ke, ukuhlanza ama-workpieces kubalulekile ekusebenzeni okuzinzile komshini wokushisela indawo
Ukunweba Impilo ye-Electrode kanye Nokunciphisa Ukugqokwa Kwezisetshenziswa
Amathiphu we-electrode weumshini wokushisela indawothintana ngqo ne-workpiece futhi uqhube umshini wamanje, futhi isimo sabo sithinta ngokuqondile ukusebenza kahle kwe-welding nempilo yemishini.
- I-Electrode Wear Esheshisiwe: Izendlalelo ze-oksidi noma uwoyela zikhuphula ukungqubuzana phakathi kwe-electrode nesiqeshana somsebenzi, okubangela ukuguga kwethiphu ngokushesha, ukuwohloka, noma ukusha.
- Ukunciphisa Ukushisa Ukushisa: Izendlalelo zokungcola zivimbela ukuqhutshwa kokushisa, okuholela ekushiseni okweqile kwendawo kwe-electrode futhi kufinyeze impilo yayo yesevisi. Isibonelo, ukugqwala okungahlanzekile kungakhuphula izinga lokushisa kwe-electrode ngo-30% -50%, okwandisa izindleko zokuyilungisa.
- Ukusabalalisa Ingcindezi Engalingani: Amafutha noma izinhlayiya zibangela ukuthintana okungahambisani phakathi kwe-electrode ne-workpiece, okwandisa ukuphambuka kwengcindezi nokunciphisa ukuzinza kwe-welding.
Ukuhlanza ama-workpieces njalo kunciphisa ukuguga kwama-electrode, kunweba izikhawu zokulungisa umshini wokushisela indawo, futhi kuthuthukisa imbuyiselo yokutshalwa kwezimali kwemishini.
Ukuhlanza Okuhlakaniphile Nokuthuthukisa Inqubo
Imishini yesimanje yokushisela indawo ngokuvamile ifaka izinhlelo zokulawula ezihlakaniphile ezisekela ukulungiswa kwepharamitha okuzenzakalelayo. Abasebenzisi bangathuthukisa ukusebenza kahle kokuhlanza ngamasu alandelayo:
- Izinhlelo Zokuhlanza Ezisethiwe: Sebenzisa ama-algorithms e-AI ukuze urekhode amazinga okuhlanza ezinto ezihlukene, ukufanisa ngokuzenzakalelayo izinhlobo zokuhlanza nokugxilisa ingqondo.
- Ukuqapha ku-inthanethi: Okokusebenza{0}}okuphezulu okunezinzwa kungathola ukuhlanzeka kwendawo yokusebenza ngesikhathi sangempela, okubonisa uma kudingeka ukwelashwa okwengeziwe.
- Ukuhlanganiswa Komugqa Wokukhiqiza Okuzenzakalelayo: Ezimbonini ezifana nokukhiqiza izimoto, iziteshi zokuhlanza zingavumelanisa namarobhothi ashiselayo ukuze kube noshintsho olungenamthungo "oluhlanzekile-lokushisela".
Isibonelo, umthombo wamandla we-HUANDZK IDP600 usekela ukugcinwa kwamaphoyinti edatha e-weld ayizigidi ezi-5, okuvumela abasebenzisi ukuthi bahlaziye umthelela wokuhlanzeka kukhwalithi yokushisela kanye nezinqubo eziqhubekayo zokucwenga.
Isiphetho:
Ukusebenza kahle kweumshini wokushisela indawokuncike ezinqubweni ezijwayelekile zokuhlanza izingcezu zokusebenza. Ngokususa ukungcola okufana nowoyela nama-oxide, abasebenzisi bangaqinisekisa amandla nokubukeka kwe-weld, bandise impilo yama-electrode, futhi banciphise ukuguga kwemishini. Esikhathini se-Industrial 4.0, izinkampani kufanele zihlanganise ukuhlanza zibe izinhlelo zokusebenza ezijwayelekile, zisebenzise amathuluzi ahlakaniphile okuphatha okunembile kwezinqubo zokushisela. Kungaleso sikhathi kuphela lapho izinzuzo zezobuchwepheshe zomshini wokushisela zingabonakala ngokugcwele, okungeza inani elikhulu ekukhiqizeni.
