Ukwehluleka Okujwayelekile Komshini Wokushisela Nomhlahlandlela Wokuxazulula Inkinga Ngokushesha

Ezimbonini ezifana nokukhiqiza amandla amasha, ubunjiniyela bamandla, isitoreji samandla e-photovoltaic, nokukhiqizwa kwebhethri,imishini yokushisela i-diffusionsebeyimishini ewumgogodla yokukhiqiza izixhumi zethusi eziguquguqukayo, amabhasi kagesi, nezinto eziyinhlanganisela zokuqhuba.
Ngoba i-diffusion welding incike ekulawuleni okuhlanganisiwe kwezinga lokushisa eliphezulu, ukucindezela okungaguquki, kanye nemijikelezo yesikhathi enembile ukuze kufinyelelwe izinga le-athomu-lokubopha, ukuzinza kwesistimu yomshini, ukunemba kokulawula, nokuqina kwesakhiwo kunquma ngokuqondile ukufana kwe-weld, ukwethembeka, nokuphindaphinda.

Ezimweni zangempela zokukhiqiza, ukungazinzi kwemishini akuthinti kuphela ikhwalithi ye-weld ngayinye. Ngokuvamile kuholela ekushintshashintsheni kwekhwalithi yeqoqo, ukulahlekelwa kwesivuno, ukwehla kokukhiqiza, kanye nezingozi zokulethwa. Ngalesi sizathu, ukuqonda izinhlobo zokwehluleka ezivamile, izindlela zokuxazulula izinkinga ezihlelekile, namasu okuvikela okuvikela kubalulekile ukuze kugcinwe ukukhiqizwa okuzinzile nokusebenza kahle.

Isisekelo Sokuqina Kwe-Welding

I-Diffusion welding izwela kakhulu ekulawuleni izinga lokushisa. Noma yikuphi ukungazinzi ohlelweni lokushisisa noma lokulawula izinga lokushisa kuthinta ngokuqondile ukwakheka kongqimba lokusatshalaliswa, amandla okubopha, kanye nekhwalithi ye-microstructure. Ezinhlelweni ezisebenzayo, ukwehluleka kwesistimu yezinga lokushisa kuvame ukuholela emalungeni abuthaka, amanani okumelana okuphezulu, ukuxhumana okuphukayo, nekhwalithi yenqwaba engazinzile.

Ukubonakaliswa kwamaphutha okuvamile

• Umshini uvula amandla kodwa ukushisisa kuhamba kancane noma akuqali, okuvame ukuhlobene namaphutha okunikezwa kwamandla, ukuphazamisa ukuphazamiseka kwesekethe, noma izinto zokushisisa ezilimele.
• Izinga lokushisa alikwazi ukufinyelela endaweni yokumiswa kwenqubo, noma isikhathi sokushisa siba side ngokungavamile, okuholela esikhathini esinganele sokusabalalisa kanye nokubopha okungaphelele.
• Ukushintshashintsha kwezinga lokushisa kusobala, noma izinga lokushisa elibonisiwe lihlukile kwezinga lokushisa langempela le-workpiece, okubangela imiphumela yokushisela engazinzile.

Indlela yokuxazulula inkinga ehleliwe

• Ukuhlola izinga lesistimu:

Okokuqala qinisekisa ukuqina kwamandla angaphandle, okuhlanganisa uhla lokuguquguquka kwamandla kagesi, ama-circuit breaker, othintana nabo, namasistimu e-interlock zokuphepha, ukugwema ukuhlonza kabi izinkinga zamandla angaphandle njengokuhluleka komshini.

• Hlola izinga lokulawula:

Hlola amasiginali okukhishwayo kwesilawuli sezinga lokushisa kanye nokuzinza kwempendulo yenzwa, bese uqhathanisa izinga lokushisa elibonisiwe namaphoyinti okulinganisa angempela ukuze uhlonze ukukhukhuleka kwesignali noma amaphutha okulawula.

• Ukuhlola izinga lengxenye:

Hlola amanani okumelana nesici sokushisisa futhi wenze indawo-ngo{1}}ukuhlola indawo ukuze uthole umonakalo owenziwe wasendaweni noma ukonakala kokusebenza esikhundleni sokushintsha yonke isistimu yokushisisa ngokungenasidingo.

Ireferensi yobunjiniyela obusebenzayo

• Ibanga lokushisa elijwayelekile lokushisela le-copper foil namabhasi ethusi:550-750 degree
• Isidingo sokuzinza kwezinga lokushisa-kwezinga lezimboni:±1–2 degree
• Ngesikhathi sokukhethwa kwemishini, kufanele kunikezwe kuqala imishini-enokulawula ukushisisa okuzimele ezindaweni eziningi, ukulawulwa{1}}okuvaliwe kwezinga lokushisa le-loop PID, kanye{2}}nokurekhoda kwejika lokushisa kwesikhathi sangempela, njengoba lokhu kunquma ngokuqondile-ukuvumelana kwe-welding yesikhathi eside.

I-Core Control System yekhwalithi ye-Interface Bonding

Ekushiseleni kokusabalalisa, isistimu yokucindezela yenza okungaphezu kokucindezela izingxenye ndawonye. Ilawula ngokuqondile ukusebenza kahle kokusatshalaliswa kwe-athomu kanye nokwakheka kwendlela yokubopha kusixhumi esibonakalayo. Ukungaqini kwesistimu yokucindezela ngokuvamile akubangeli ukuvala shaqa ngokushesha, kodwa kunalokho kubonakala kancane kancane njengokonakala kwekhwalithi, okuyenza ibe yisici esiyingozi esicashile kodwa esibucayi.

Izimpawu zephutha ezijwayelekile

• Ingcindezi yangempela ayikwazi ukufinyelela endaweni yokumiswa kwenqubo, okuholela ekuthinteni okunganele kwendawo
• Ukushintshashintsha kwengcindezi ngesikhathi sokushisela, okubangela izimo zokusatshalaliswa ezingazinzile
• Isikhathi sokubamba ingcindezi engazinzile, okuholela ekusakazweni okungaphelele
• Ukukhukhuleka kwenzwa okubangela ukungafani phakathi kokufundwa kwesistimu namanani okucindezela kwangempela

Isakhiwo sokuxazulula inkinga esihlelekile

• Ileveli yomthombo wamandla:

Ezinhlelweni zamanzi, hlola ukusebenza kwephampu, ukuhlanzeka kukawoyela, nekhwalithi kawoyela; kumasistimu we-pneumatic, hlola ukuzinza kokunikezwa komoya, izihlungi, nezilawuli zokucindezela

• Ileveli ye-Actuator:

Hlola amasilinda noma ama-hydraulic actuators ukuze uthole ukunyakaza okushelelayo, ukuguga kophawu, ukuvuza, nokumelana nemishini ezakhiweni eziqondisayo.

• Izinga lokulawula nesilinganiso:

Linganisa izinzwa zengcindezi, qhathanisa ukufundwa kwe-PLC namanani engcindezi yangempela, futhi ubheke amajika okucindezela ukuze uqhubeke nokuzinza ukuze ubone ukuchezuka kokulawula.

Inkomba yenqubo nokukhetha

• I-Copper-kuya{1}}kububanzi be-copper bonding:5–15 MPa
• I-Copper-kuya{1}}kububanzi be-aluminium yebhondi:8–20 MPa
• Izakhiwo ezinezingqimba eziyinhlanganisela: kufika20–30 MPaezinqubweni ezithile
• Izinto ezisetshenziswayo kufanele ngokukhethekile zibandakanye ukulawula kwe-servo pressure,{0}}amasistimu empendulo ye-loop evaliwe, kanye nesitoreji se-digital pressure curve isikhathi eside{1}}senqubo yokuzinza.

Inkinga-Yeleveli Yenqubo Engafaniyo Yenkinga

Amaphutha afana nokubopha okungaphelele, ukuqhekeka, ukubola, ukumelana okuphezulu, nokuhlukaniswa kwezingqimba akuvamile ukubangelwa ingxenye eyodwa enephutha. Ngokuvamile ziwumphumela wokungalingani kwesistimu phakathi kwezinga lokushisa, ingcindezi, isikhathi, nezimo ezingaphezulu.

Izimbangela eziyinhloko

• Ukusatshalaliswa kwezinga lokushisa okunganele noma okungalingani okuvimbela ukwakheka kongqimba olufashisayo olufanele
• Ingcindezi enganele noma engalingani ebangela ukuthintana kwesixhumi esibonakalayo esingesihle
• Isikhathi sokushisisa esinganele esiholela ekusakazweni okungaphelele
• Izinga lokupholisa eleqile lidala ingcindezi yokushisa kanye nama-microcracks
• Ukungcoliswa komhlaba noma izendlalelo ze-oxidation ezivimba izindlela zokusabalalisa i-athomu

Indlela yokuthuthukisa eyakhiwe

• Okokuqala, qinisekisa ukuthi ijika lesikhathi sokushisa-nokucindezela-isikhathi lifana nesistimu yezinto ezibonakalayo kunokusebenzisa izifanekiso zepharamitha evamile
• Bese, hlola izinqubo zokulungiswa kwendawo, okuhlanganisa ukuhlanza, ukukhishwa kwe-oxide, nokulawula ukungaguquguquki
• Ngesikhathi esifanayo, hlola amasistimu okulungisa ukuze uqinisekise ukuthintana okulungile, ukufana, nokusabalalisa okufanayo kwengcindezi

Izingozi Ezifihliwe Zokuzinza-Kwesikhathi Eside

Ukusebenza-isikhathi eside kubangela ukuguga kwama-rails, izinsimbi zokucindezela, izinto ezilungiswayo, namasistimu okudlulisela. Lezi zinkinga ngokuvamile azibangeli ama-alamu kodwa zinciphisa kancane kancane ukunemba kokuma nokuphindaphinda, okuholela kukhwalithi yokushisela engazinzile ngokuhamba kwesikhathi.

Izinkinga zemishini ejwayelekile

• Ukugqokwa kwesitimela esiqondisayo kubangela ukuchezuka kokuma
• Ukucindezela indlela yokunamathela, okuholela ekudluliselweni kwamandla angalingani
• Ukulungiswa kokulungisa okuthinta ikhwalithi yokuxhumana
• Ukwenyuswa kwemvume yokudlulisela kunciphisa ukunemba kokunyakaza

Isu lokulungisa ubunjiniyela

• Sungula isistimu ye-previtive maintenance (PM) esikhundleni sokulungisa okusebenzayo
• Yenza ukuhlolwa ngezikhathi ezithile kwezingxenye ezibalulekile, okuhlanganisa ukuqondisa komhlahlandlela, ukunemba kwesakhiwo, nokunemba kokuma kokuphinda kwesistimu
• Isigqi sokulungisa esinconyiwe:

1. Njalo ngamahora angu-1,000: ukuhlolwa okuyisisekelo
2. Njalo ngamahora angu-3,000: ukugqokwa kokhiye{2}}okuyingxenye yokulungiswa
3. Njalo ngamahora angu-6,000: ukulinganisa kokunemba kwesistimu{2}}

Uhlaka Olusebenzayo Lokuthenga

Ngokombono wokusebenza-wesikhathi eside, inani lomshini wokushisela we-diffusion alichazwa ngokuthi uyakwazi ukushisela, kodwa ngokuthi ukwazi ukushisela ngokuzinzile, ngokungaguquki, nangokukhiqiza kabusha ekukhiqizeni okuningi.

Ukukhetha kufanele kugxile ezintweni ezintathu ezibalulekile

• Amandla esistimu:ukuzinza kwezinga lokushisa, ukunemba kokulawula ukucindezela,{0}}ukulawula iluphu evaliwe, nekhono lokutholwa kwedatha
• Idizayini yesakhiwo:uhlaka lomshini oqinile, izinhlelo zokulawula i-servo, ukwakheka kwemodular yokulungisa, nezingxenye zokugqoka ezijwayelekile
• Ukwesekwa kokusebenza:amandla okusekela inqubo, izinhlelo zesizindalwazi sepharamitha, ikhwalithi yamadokhumenti obuchwepheshe, kanye nesakhiwo sokuphendula isevisi

Isiphetho: Ukuzinza Kuyinani Langempela Lomshini Wokushisela We-Diffusion

Ukuthembeka komshini wokushisela we-diffusion akusona isamba sekhwalithi yengxenye ngayinye, kodwa umphumela wokusebenza okuhlelekile phakathi kwezinhlelo zokushisa, izinhlelo zokucindezela, ukulawulwa kwenqubo, izakhiwo zemishini, nezinhlelo zokuphatha.
Ngokwakha izinqubo ezijwayelekile zokuxazulula izinkinga, isizindalwazi sepharamitha, izinhlelo zokuqapha impilo yemishini, nezindlela zokuvikela zokuvikela, abakhiqizi banganciphisa kakhulu amanani okuhluleka kuyilapho bethuthukisa ngokuqhubekayo ukuvumelana kwe-weld kanye nesivuno sokukhiqiza.

Ezindaweni ezinkulu-zokukhiqiza ezifana namandla amasha, amasistimu kagesi, nezimboni zokugcina amandla, ukuzinza sekuphenduke umbandela oyinhloko wokukhetha imishini yokushisela, hhayi nje amandla okushisela.
Ukukhetha umshini wokushisela wokusabalalisa olungile kusho ukukhetha-uhlelo lokukhiqiza oluzinzile lwesikhathi eside, hhayi nje ukuthenga ucezu olulodwa lwesisetshenziswa.

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