Isingeniso Sephrojekthi ku-3D Vision Flexible Projection Welding Workstation

Ukunika Amandla Ukuguqulwa Kwedijithali Kokukhiqiza Ingxenye Yezimoto

Isingeniso

Ngokuthatha ibhizinisi eliphambili lengxenye yezimoto esiFundazweni saseJiangsu (ngemuva kwalokhu okubizwa ngokuthi "iNkampani A") i-Haifei eyenze njengesibonelo, lesi sihloko sichaza indlela yokuthuthukisa yedijithali: ngokwethula i-3D Vision Flexible Projection Welding Workstation eyenziwe ngokwezifiso, inkampani izuze ukukhuphuka okungama-50% kwezinga lokukhiqiza, izinga lokushisela ngaphezu kuka-7% wezindleko zonyaka kanye no-9% wokushisela. 2 million yuan. Leli cala lihlinzeka ngesifanekiso sesisombululo esiphindaphindekayo{5}}sokuguqulwa okuzenzakalelayo okungezona okujwayelekile embonini yezingxenye zezimoto.

I. Isendlalelo somsebenzisi kanye Nezimfuneko

1. Ingemuva elifushane lomsebenzisi

Njengomphakeli oyinhloko we-OEM yezimoto (Umkhiqizi Wezisetshenziswa Zangempela), Inkampani A igxile ekukhiqizeni ingxenye yezimoto enamandla okukhiqiza aminyaka yonke angaphezu kwezigidi ezi-5. Njengoba ama-OEM ebeka izidingo eziqinile ekulandeleleni idatha yomkhiqizo wokushisela kanye nemijikelezo yokulethwa, imodeli yendabuko "yokusebenza ngesandla + okuzimele kwe-standalone projection welding" iveze kancane kancane izingqinamba zokusebenza kahle.

2. Uhlolojikelele Lwezimfuneko Zomsebenzisi

(1) Izinselele Okubhekana Nazo

Ukusebenza kahle kwe-Bottlenecks: Ama-oda ane-akhawunti-exubile futhi ephansi{1}}yevolumu engaphezu kuka-60% wama-oda ephelele. Isikhathi sokushintsha imishini yendabuko sisukela emahoreni ama-2 kuye kwangama-4, okuholela esikhathini esisebenzayo sansuku zonke esingaphansi kwama-60%.
Ukushintshashintsha Kwekhwalithi: Amapharamitha wokushisela okwenziwa ngesandla ancike kulwazi lwabasebenzisi, okugcina izinga lokufaneleka lomkhiqizo lizungeze u-95% isikhathi eside, futhi izinga lokuphinda lisebenze kwe-OEM lifinyelela ku-3%.
I-Cost Pressure: Izinga lenzuzo labashiseli abanekhono liphezulu, izindleko zabasebenzi zibalelwa ngaphezu kuka-25% wezindleko zeshifu eyodwa-, kanye nezingozi ezingaba khona zokuphepha nazo zikhona.

(2) Okulindelekile Kokuzenzakalelayo-Okungajwayelekile

Izidingo Zokusebenza: Ihambisana nokulayisha okuzenzakalelayo kanye nokulayishwa kwezinhlobo ezingaphezu kwezingu-6 zezingxenye ezikhethekile-ezinomumo, nokuxhumana okusekelayo kwedatha ne-MES (Uhlelo Lokusebenza Lokukhiqiza).
Impumelelo Imigomo: Isikhathi sokushintsha Singaphansi noma silingana nemizuzu engu-30, futhi{1}}umthamo wokukhiqiza weshifu eyodwa ukhuphuka Kakhulu noma ulingana no-40%.
Amazinga Ekhwalithi: Ukuqapha-isikhathi sangempela semingcele yokushisela yamanje/ingcindezi/yesikhathi, nezinga lokufaneleka Elikhulu noma elilingana no-99.5%.

II. I-R&D Yezixazululo Ezingokwezifiso

1. Inqubo Yedizayini Engokwezifiso

I-Flexible Fixture System: Ukwamukela ithuluzi lokushintsha elisheshayo-, ukufeza ukunemba kokuma kwezinga elingu-0.1mm{2}}ngesiqondiso sombono we-3D, futhi kusebenzisana nemikhiqizo enobubanzi obungafika ku-300mm.
Intelligent Control System: Ibuyisela isethi yamapharamitha asekelwe kubukhulu bezinto ezibonakalayo, iqapha ngokuzenzakalelayo futhi irekhode imingcele ye-welding yomsebenzi ngamunye, futhi icupha i-alamu ezenzakalelayo kanye nokuvala shaqa uma uguquko ludlula ububanzi obuthile, iqinisekisa ukuvumelana nokuzinza kwekhwalithi yomkhiqizo wokushisela.
Ukulandelelwa Kwedijithali: Umkhiqizo ngamunye unikezwe i-ID eyingqayizivele, futhi imingcele yokushisela namalogi okusebenza alayishwa ohlelweni lwe-MES yekhasimende ngesikhathi sangempela.

2. Ukwenza ngokwezifiso Imiphumela

Indawo yokusebenza ye-welding eguquguqukayo ekugcineni ilethwe iyafeza:

Imizuzu eyi-10 Ukushintsha Okusheshayo: Ukuchofoza-okukodwa ukubuyisa amaphakheji enqubo nge-HMI (I-Human-I-Machine Interface), kunciphisa isikhathi sokushintsha ngo-85%.

-Ukusebenza ngale kwedatha Yenqubo Egcwele: Ukubukwa{0}}kwesikhathi sangempela kwamapharamitha wenqubo yokushisela kanye nedatha yokusetshenziswa kwamandla, okusekela ukulandeleka kwe-OEM Audit.

Zero-Umsebenzi Wokuzizwela: Abasebenzi abavamile bangasebenza ngokuzimela ngemva kwamahora angu-4 okuqeqeshwa, behlisa izindleko zabasebenzi ngaphezu kuka-60%.

2. Ukugunyazwa Kokukhiqiza Nokuqeqeshwa Kokulethwa

Ingqikithi Yesikhathi: Izinsuku eziyi-15: Kubandakanya ukuthuthwa kwemishini, ukufakwa kanye nokusetshenziswa (izinsuku ezingu-7), nokuqeqeshwa kwethrekhi-okukabili kwabasebenza/abanakekeli (izinsuku ezingu-7).
Ukwethulwa Ngokusemthethweni: Umkhiqizo wokuqala ofanelekayo ukhishwe emshinini wokukhiqiza ngoSuku lwe-16, futhi{1}}umsebenzi wokulayisha ogcwele watholwa ngoSuku lwama-21.

IV. Ukuboniswa Kwempumelelo Yephrojekthi

1. Idatha Yokuthuthukisa Ukuphumelela Kokukhiqiza

Umthamo wokukhiqiza-owodwa ukhuphukile ukusuka kumayunithi angu-1,800 ukuya kumayunithi angu-2,700 (ukwanda ngo-50%).
Ukuphumelela Kwezisetshenziswa Sekukonke (OEE) kwenyuke kusuka ku-62% kuya ku-89%.

2. Idatha Yokuthuthukisa Ikhwalithi Ye-Welding

Izinga lokufaneleka lenyuke lisuka ku-95.2% laya ku-99.7%, futhi izinga lokusebenza kabusha kwe-OEM lehle laya ku-0.2%.
I-spatter yokushisela yehliswe ngo-85%, kanti amahora okuhlanza nawokulungisa{1}}ehle ngo-70%.

3. Izindleko{1}}Ukuhlaziywa kwezinzuzo

Izindleko zonyaka zomsebenzi zokonga izigidi eziyi-1.8 zamayuan (ezibalwe ngokusekelwe ekwehlisweni kwezisebenzi eziyi-6 ishifu ngayinye).
Ukonga kwezindleko zezinto ezibonakalayo zonyaka ezingu-350,000 yuan ngenxa yokwehla kwezinga le-scrap.
Isikhathi sokukhokha sokutshalwa kwezimali yizinyanga eziyi-14 kuphela.

V. Ukuhlola Umsebenzisi

Impendulo Yekhasimende Ngezixazululo Nemishini Yethu

Umqondisi Wokukhiqiza Kwenkampani A wathi: "Le ndawo yokusebenza ayixazululi kuphela iphuzu lobuhlungu lokushintsha phakathi kwezinhlobo eziningi zemikhiqizo kodwa, okubaluleke nakakhulu, yakha isisekelo sokukhiqiza sedijithali. Phakathi nokuhlolwa kwekhwalithi ye-OEM, umsebenzi wokulandela idatha ye-welding usube inzuzo eyinhloko."

I-Outlook Nezincomo Zokusebenzisana{{0}Nesikhathi eside

Ngokusekelwe kulokhu kubambisana, iNkampani A ifake i-oda elengeziwe lamaphrojekthi we-workstation welding welding angu-8 futhi yazibophezela ekwabelaneni ngaleli cala ezingqungqutheleni zezimboni. Umuntu ophethe umnyango wakhe wokuthenga uveze: "Sikhuthaza ukuguqulwa kohlelo lwethu lwabahlinzeki ukuze kube 'imisebenzi{2}}eqhutshwa yidatha', futhi okokusebenza okuhlakaniphile kuzoba umkhawulo wokufinyelela oyisibopho."

Izidingo Ezenziwe Ngokwezifiso Zabasebenzisi Ukuhlangana Nezidingo Zomsebenzi KaHaifei

U-Haifei ubelokhu enamathela kumqondo "wokudala inani labasebenzisi"! Siqala ngezidingo zabasebenzisi: Yiziphi izidingo zokushisela onazo? Ingabe udinga izixazululo ezizenzakalelayo, ezihlanganisiwe, noma{0}}eziphelele? Sicela usazise - i-Haifei ingakwenzela i-R&D nokwenza ngendlela oyifisayo okokusebenza kokushisela okuzenzakalelayo kwenzelwa wena. Ngesikhathi esifanayo, sizosisekela ngokuqinile isifiso esihle "sokulwela ukuthuthuka kwemboni yaseShayina" futhi sibambelele ezimisweni zebhizinisi "Zokubonga, Ubuhle, Ukucabangela, Nokunqoba-Win", sinikele ngamandla e-Haifei ekuthuthukisweni kwemishini ehlakaniphile yaseChina!